Cleveland Range HA-MKGL-100-CC-T, HA-MKGL-60-T manual Kettle Venting, Vacuum Leak Test Procedure

Page 36

KETTLE VENTING

INSTRUCTIONS Pressure

Relief Valve

 

 

150

200

 

 

 

 

100

 

250

 

 

 

 

20

 

 

 

50

30

 

 

 

10

 

40

300

 

 

 

 

 

 

 

 

 

 

0

0

 

 

50

 

 

 

I

 

 

 

 

 

R

 

 

 

350

 

 

A

 

 

 

 

 

T

 

 

 

 

 

 

N

 

60

 

 

 

E

 

 

 

400

Valve

 

V

 

psi

 

 

 

 

 

 

kPa

Ring

 

 

 

 

 

 

 

 

 

 

Access

Panel

The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS).

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

 

 

 

DANGER: WORKING ON MACHINES

 

 

 

WITH POWER COULD RESULT IN

 

 

 

SEVERE ELECTRICAL SHOCK.

5

6

 

 

 

1. Remove Access Panel from

 

 

7

 

back of main kettle console.

4

 

 

 

 

 

 

 

 

 

2. Turn kettle ON and set temperature

 

 

 

 

 

8

 

 

 

 

 

control to 10, heat the empty kettle

3

 

 

 

 

 

 

 

 

 

 

until unit cycles off.

 

 

 

 

 

9

 

 

 

 

 

3. Vent kettle by pulling Valve Ring

2

 

 

 

 

 

 

1

 

10

 

eight to fifteen times, holding

 

 

 

 

 

valve open for two seconds

 

 

 

 

 

 

OFF

 

 

 

 

 

each time.

 

 

 

 

 

 

NOTE: If unit cycles ON, stop

 

 

 

 

 

 

venting and wait for kettle to cycle

 

 

 

 

 

 

OFF before continuing.

 

 

 

 

 

 

4. Turn kettle OFF. Add cold water

 

 

 

 

 

 

to kettle until its surface

 

 

 

 

 

 

temperature is below 100°F. The

 

 

 

 

 

 

pressure gauge needle should

 

 

 

 

 

 

be in the green zone, indicating a

 

 

 

 

 

 

vacuum in the kettle’s jacket.

 

150

200

 

 

 

5. If needle is in the green zone then

100

250

 

 

50

20

30

 

 

 

venting was successful. If not

10

40

 

300

 

 

 

 

 

repeat procedure.

0

 

50

 

 

I

 

 

 

 

R

 

 

 

350

 

 

A

 

 

 

 

 

T

 

 

 

 

 

 

N

 

60

 

 

 

 

E

 

 

 

 

 

 

V

 

psi

 

400

 

 

 

 

 

 

 

 

 

 

kPa

 

 

VACUUM LEAK TEST

PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A.Water Level Probe.

B.Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C.Boiler Drain Cap.

D.Sight Glass.

LEAK TEST PROCEDURE:

1.Heat kettle until unit cycles off.

2.Shut off power to the kettle at the fused disconnect switch.

3.Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles.

4.Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1.Water Level Probe

Remove,clean threads, apply teflon thread sealant and reinstall.

2.Pressure Relief Valve

A/ Inspect for signs of leaks. Replace if required. B/ Remove, clean threads, apply teflon thread sealant and reinstall.

3.Pressure Gauge

A/ Inspect face of gauge. If it contains moisture on the inside of face replace.

B/ Check tightness of plumbing connection to pressure Gauge.

3.Sight Glass

A/ Check tightness of sight glass.

B/ Replace "O" ring if required.

Image 36
Contents Cleveland For the User Retain this Manual for Your ReferenceFor your safety General VentilationInspection Shipping Damage InstructionsCleaning WarrantyGAS ElectricalSpecification Drawing Stationary Models 100 GALSpecification Drawing Tilting Models Solid Foot DetailOperating Instructions General Care and Cleaning Cleaning InstructionsStainless Steel Equipment Care and Cleaning Product Valve Scraper BladesAgitator Agitator BushingQuad Ring Agitator Seal Assembly Scraper BladesOperating Controls Pressure Relief Assembly Sight GlassHinge Assembly Item no Description QTYWater Meter Assembly Flush Piston Valve Used Prior to Flush Piston Valve Temperature Sensor Assemblies Includes Parts 5Gearmotor Electrical Assembly Kettle Electrical Components Item ON. Part NO. Description QTYKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Control BOX Water Meter & Chart Recorder IndexSide BOX Pneumatics Side BOX Tilt Mechanism Switches Item no Description QTYSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat AIR Filter Replacement Procedure NEW Scraper Blade Installation ProcedureQuad Ring Replacement Procedure Lubrication ProcedureBushing Replacement Procedure OIL Filling ProcedureHinge Adjustment Vacuum Leak Test Procedure Repairing Leaks in Steam Jacketed Kettle FittingsKettle Venting Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Spare Parts List Part Number Description QuantityAC Inverter Programming Instructions Program Code SummarySTR Wiring Diagram Dual Remote Wiring Diagram Single Remote

HA-MKGL-60, HA-MKGL-80-CC-T, HA-MKGL-80-CC, HA-MKGL-100, HA-MKGL-80-T specifications

The Cleveland Range HA-MKGL series includes several models designed for high-performance cooking in commercial kitchens. Among these are the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC. These cookers are ideal for institutions such as schools, hospitals, and restaurants that require reliability and efficiency.

One of the main features of the Cleveland Range HA-MKGL series is the SmartSteam technology. This innovation allows for precise control of cooking temperatures and humidity levels, ensuring that food is cooked evenly while retaining moisture and flavor. This technology is particularly beneficial for steaming vegetables, seafood, and rice, making it an excellent choice for chefs who prioritize quality and taste.

Another notable characteristic is the programmable controls that allow for set-and-forget operation. These controls enable chefs and kitchen staff to input specific cooking times and temperatures, reducing labor costs and minimizing the risk of overcooking. With the integration of user-friendly interfaces, staff members can efficiently operate the equipment without extensive training.

The HA-MKGL-100-CC and HA-MKGL-100-CC-T models feature a large cooking capacity, making them capable of handling high volume meal production. The added T in the model designation indicates a turbo model, which is designed for accelerated cooking speeds, catering to the needs of busy kitchens. The HA-MKGL-60-T and HA-MKGL-80 models also offer robust cooking capabilities while optimizing space in smaller kitchens.

Durability is another hallmark of the Cleveland Range HA-MKGL series. Constructed from high-quality stainless steel, these cookers are built to withstand the rigorous demands of a busy kitchen environment. The easy-clean design further enhances their usability, as chefs can quickly maintain hygiene and cleanliness in their cooking areas.

The energy efficiency of the Cleveland Range HA-MKGL series also stands out, contributing to low operational costs. With a focus on sustainability, these models minimize energy consumption without sacrificing performance, allowing institutions to save on utility bills while being environmentally conscious.

In summary, the Cleveland Range HA-MKGL series, including the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC, represents cutting-edge technology in commercial cooking. Their programmable controls, SmartSteam technology, high capacity, durability, and energy efficiency make them ideal for professionals looking to enhance their culinary output while maintaining consistent quality in their food preparation.