Cleveland Range HA-MKGL-80-CC-T AIR Filter Replacement Procedure, Quad Ring Replacement Procedure

Page 34

AIR FILTER REPLACEMENT PROCEDURE

1Disconnect air supply and bleed system.

2.Remove cover on console (see SIDE BOX -

PNEUMATICS).

NEW SCRAPER BLADE INSTALLATION PROCEDURE

Trim corners or

center to fit

Scraper

blade

Deflector

Filter

Element

Baffle

Lever

Bowl/Guard Assembly

3.Check for filter location.

4.Push lever down and rotate bowl/ guard assembly 1/8 turn.

5.Push down on bowl/guard assembly and remove.

6.Unscrew baffle and remove filter element, inspect and replace filter if required.

7.Replace filler cap and cover.

Back stop

 

 

 

Move to

 

 

 

adjust

 

 

 

 

Spring

 

 

Fig. 1

Move to

Fig. 2

Fig. 3

 

adjust

 

 

QUAD RING REPLACEMENT PROCEDURE

Hole cap

Retaining knobs

Retaining bolt

Seal retainer plate

Retaining washer

Quad ring

Retaining ring

 

Retaining

 

ring seat

 

1.

Remove agitator as per cleaning instructions.

2.

Remove hole cap, retaining bolt and retaining

 

washer.

3.

Snap retaining ring out from seating inside motor.

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Adjusting

TRUNNION

HOUSING,

Screw

 

WORM SCREW

Worm

AND TILT GEAR

Screw and

These parts are

Tilt

Gear

accessed through the

Cross

top cover of the

Bar

console.

 

Apply grease to gear teeth. Check for

excessive play and adjust with adjusting screw located on top of cross bar.

4.

Remove retaining knobs.

5.

Slide seal retainer plate away from kettle.

6.

Slide shaft away from kettle body to allow

 

clearance for removing quad ring.

7.

Remove quad ring.

8.

Slide new quad ring back into original position,

 

making sure it does not twist.

9.

Apply light coat of food-safe grease.

10.

Slide retainer plate back toward kettle, replacing

 

retaining knobs -tighten with hand pressure only.

11. Reassemble.

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

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Contents Cleveland For the User Retain this Manual for Your ReferenceFor your safety Inspection GeneralVentilation Shipping Damage InstructionsGAS CleaningWarranty ElectricalSpecification Drawing Stationary Models 100 GALSpecification Drawing Tilting Models Solid Foot DetailOperating Instructions General Care and Cleaning Cleaning InstructionsStainless Steel Equipment Care and Cleaning Product Valve Scraper BladesAgitator Bushing AgitatorQuad Ring Scraper Blades Agitator Seal AssemblyOperating Controls Pressure Relief Assembly Sight GlassHinge Assembly Item no Description QTYWater Meter Assembly Flush Piston Valve Used Prior to Flush Piston Valve Temperature Sensor Assemblies Includes Parts 5Gearmotor Electrical Assembly Kettle Electrical Components Item ON. Part NO. Description QTYKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Control BOX Water Meter & Chart Recorder IndexSide BOX Pneumatics Side BOX Tilt Mechanism Switches Item no Description QTYSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat Quad Ring Replacement Procedure AIR Filter Replacement ProcedureNEW Scraper Blade Installation Procedure Lubrication ProcedureOIL Filling Procedure Bushing Replacement ProcedureHinge Adjustment Repairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureKettle Venting Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Spare Parts List Part Number Description QuantityAC Inverter Programming Instructions Program Code SummarySTR Wiring Diagram Dual Remote Wiring Diagram Single Remote

HA-MKGL-60, HA-MKGL-80-CC-T, HA-MKGL-80-CC, HA-MKGL-100, HA-MKGL-80-T specifications

The Cleveland Range HA-MKGL series includes several models designed for high-performance cooking in commercial kitchens. Among these are the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC. These cookers are ideal for institutions such as schools, hospitals, and restaurants that require reliability and efficiency.

One of the main features of the Cleveland Range HA-MKGL series is the SmartSteam technology. This innovation allows for precise control of cooking temperatures and humidity levels, ensuring that food is cooked evenly while retaining moisture and flavor. This technology is particularly beneficial for steaming vegetables, seafood, and rice, making it an excellent choice for chefs who prioritize quality and taste.

Another notable characteristic is the programmable controls that allow for set-and-forget operation. These controls enable chefs and kitchen staff to input specific cooking times and temperatures, reducing labor costs and minimizing the risk of overcooking. With the integration of user-friendly interfaces, staff members can efficiently operate the equipment without extensive training.

The HA-MKGL-100-CC and HA-MKGL-100-CC-T models feature a large cooking capacity, making them capable of handling high volume meal production. The added T in the model designation indicates a turbo model, which is designed for accelerated cooking speeds, catering to the needs of busy kitchens. The HA-MKGL-60-T and HA-MKGL-80 models also offer robust cooking capabilities while optimizing space in smaller kitchens.

Durability is another hallmark of the Cleveland Range HA-MKGL series. Constructed from high-quality stainless steel, these cookers are built to withstand the rigorous demands of a busy kitchen environment. The easy-clean design further enhances their usability, as chefs can quickly maintain hygiene and cleanliness in their cooking areas.

The energy efficiency of the Cleveland Range HA-MKGL series also stands out, contributing to low operational costs. With a focus on sustainability, these models minimize energy consumption without sacrificing performance, allowing institutions to save on utility bills while being environmentally conscious.

In summary, the Cleveland Range HA-MKGL series, including the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC, represents cutting-edge technology in commercial cooking. Their programmable controls, SmartSteam technology, high capacity, durability, and energy efficiency make them ideal for professionals looking to enhance their culinary output while maintaining consistent quality in their food preparation.
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