Cleveland Range HA-MKGL-60 Bushing Replacement Procedure, OIL Filling Procedure, Hinge Adjustment

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PRODUCT VALVE

Replacing O-Rings

KETTLE

KETTLE

OUTLET

CLAMP

0-RING

VALVE

TEE

0-RING

CLAMP

0-RING

CLOSED

POSTITION

OPEN

POSITION

AIR HOSE

AIR

CYLINDER

AIR HOSE

1.Open product valve.

2.Disconnect air hoses.

3.Remove air cylinder.

4.Remove valve tee.

5.Remove all O-rings, grease and reinstall new O-rings as required.

6.Reinstall tee to kettle outlet.

7.Reinstall air cylinder to bottom of tee.

8.Reconnect air hoses.

9.Close valve and check for alignment.

BUSHING REPLACEMENT PROCEDURE

1.Remove agitator as per cleaning instructions.

2.Remove bushing by turning 1/4 turn and pulling away from the kettle wall.

3.Lubricate metal surfaces with food safe grease.

4.Install new bushing by locating retaining pin and sliding bushing on.

5.Rotate to lock into position.

6.Reassemble agitator.

OIL FILLING PROCEDURE

1.Disconnect air supply and bleed system.

2. Remove cover on

Filler

console.

Cap

3.Check for oiler location.

4.Inspect oil level in bowl.

Bowl

5.Remove filler cap.

6.Add mineral oil as required.

7.Replace filler cap and console cover.

HINGE ADJUSTMENT

INSTRUCTIONS

3/8" Allen wrench

1.Insert 3/8" Allen wrench.

2.Turn clockwise to relieve tension on spring.

3.While tension is released remove one of the two slotted screws.

4.To prevent Allen wrench from springing back abruptly while the second slotted screw is removed, insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from.

5.Remove second slotted screw.

6.While holding Allen wrench remove pin.

7.Turn Allen wrench clockwise to tighten or counter-clockwise to loosen tension to produce desired effect.

8.Re-insert pin in one of the two holes.

9.Tighten one slotted screw in the other hole (it may be necessary to turn Allen wrench slightly to align holes).

10.Remove pin and repeat step number 9 for other slotted screw.

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Contents Cleveland Retain this Manual for Your Reference For the UserFor your safety Shipping Damage Instructions GeneralVentilation InspectionElectrical CleaningWarranty GAS100 GAL Specification Drawing Stationary ModelsSolid Foot Detail Specification Drawing Tilting ModelsOperating Instructions General Cleaning Instructions Care and CleaningStainless Steel Equipment Care and Cleaning Scraper Blades Product ValveQuad Ring AgitatorAgitator Bushing Operating Controls Agitator Seal AssemblyScraper Blades Sight Glass Pressure Relief AssemblyItem no Description QTY Hinge AssemblyWater Meter Assembly Flush Piston Valve Used Prior to Includes Parts 5 Flush Piston Valve Temperature Sensor AssembliesGearmotor Electrical Assembly Item ON. Part NO. Description QTY Kettle Electrical ComponentsKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Index Control BOX Water Meter & Chart RecorderSide BOX Pneumatics Item no Description QTY Side BOX Tilt Mechanism SwitchesSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure AIR Filter Replacement ProcedureNEW Scraper Blade Installation Procedure Quad Ring Replacement ProcedureHinge Adjustment Bushing Replacement ProcedureOIL Filling Procedure Kettle Venting Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Part Number Description Quantity Spare Parts ListProgram Code Summary AC Inverter Programming InstructionsSTR Wiring Diagram Dual Remote Wiring Diagram Single Remote

HA-MKGL-60, HA-MKGL-80-CC-T, HA-MKGL-80-CC, HA-MKGL-100, HA-MKGL-80-T specifications

The Cleveland Range HA-MKGL series includes several models designed for high-performance cooking in commercial kitchens. Among these are the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC. These cookers are ideal for institutions such as schools, hospitals, and restaurants that require reliability and efficiency.

One of the main features of the Cleveland Range HA-MKGL series is the SmartSteam technology. This innovation allows for precise control of cooking temperatures and humidity levels, ensuring that food is cooked evenly while retaining moisture and flavor. This technology is particularly beneficial for steaming vegetables, seafood, and rice, making it an excellent choice for chefs who prioritize quality and taste.

Another notable characteristic is the programmable controls that allow for set-and-forget operation. These controls enable chefs and kitchen staff to input specific cooking times and temperatures, reducing labor costs and minimizing the risk of overcooking. With the integration of user-friendly interfaces, staff members can efficiently operate the equipment without extensive training.

The HA-MKGL-100-CC and HA-MKGL-100-CC-T models feature a large cooking capacity, making them capable of handling high volume meal production. The added T in the model designation indicates a turbo model, which is designed for accelerated cooking speeds, catering to the needs of busy kitchens. The HA-MKGL-60-T and HA-MKGL-80 models also offer robust cooking capabilities while optimizing space in smaller kitchens.

Durability is another hallmark of the Cleveland Range HA-MKGL series. Constructed from high-quality stainless steel, these cookers are built to withstand the rigorous demands of a busy kitchen environment. The easy-clean design further enhances their usability, as chefs can quickly maintain hygiene and cleanliness in their cooking areas.

The energy efficiency of the Cleveland Range HA-MKGL series also stands out, contributing to low operational costs. With a focus on sustainability, these models minimize energy consumption without sacrificing performance, allowing institutions to save on utility bills while being environmentally conscious.

In summary, the Cleveland Range HA-MKGL series, including the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC, represents cutting-edge technology in commercial cooking. Their programmable controls, SmartSteam technology, high capacity, durability, and energy efficiency make them ideal for professionals looking to enhance their culinary output while maintaining consistent quality in their food preparation.