Cleveland Range HA-MKGL-60 Bushing Replacement Procedure, OIL Filling Procedure, Hinge Adjustment

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PRODUCT VALVE

Replacing O-Rings

KETTLE

KETTLE

OUTLET

CLAMP

0-RING

VALVE

TEE

0-RING

CLAMP

0-RING

CLOSED

POSTITION

OPEN

POSITION

AIR HOSE

AIR

CYLINDER

AIR HOSE

1.Open product valve.

2.Disconnect air hoses.

3.Remove air cylinder.

4.Remove valve tee.

5.Remove all O-rings, grease and reinstall new O-rings as required.

6.Reinstall tee to kettle outlet.

7.Reinstall air cylinder to bottom of tee.

8.Reconnect air hoses.

9.Close valve and check for alignment.

BUSHING REPLACEMENT PROCEDURE

1.Remove agitator as per cleaning instructions.

2.Remove bushing by turning 1/4 turn and pulling away from the kettle wall.

3.Lubricate metal surfaces with food safe grease.

4.Install new bushing by locating retaining pin and sliding bushing on.

5.Rotate to lock into position.

6.Reassemble agitator.

OIL FILLING PROCEDURE

1.Disconnect air supply and bleed system.

2. Remove cover on

Filler

console.

Cap

3.Check for oiler location.

4.Inspect oil level in bowl.

Bowl

5.Remove filler cap.

6.Add mineral oil as required.

7.Replace filler cap and console cover.

HINGE ADJUSTMENT

INSTRUCTIONS

3/8" Allen wrench

1.Insert 3/8" Allen wrench.

2.Turn clockwise to relieve tension on spring.

3.While tension is released remove one of the two slotted screws.

4.To prevent Allen wrench from springing back abruptly while the second slotted screw is removed, insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from.

5.Remove second slotted screw.

6.While holding Allen wrench remove pin.

7.Turn Allen wrench clockwise to tighten or counter-clockwise to loosen tension to produce desired effect.

8.Re-insert pin in one of the two holes.

9.Tighten one slotted screw in the other hole (it may be necessary to turn Allen wrench slightly to align holes).

10.Remove pin and repeat step number 9 for other slotted screw.

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Contents Cleveland Retain this Manual for Your Reference For the UserFor your safety Shipping Damage Instructions GeneralVentilation InspectionElectrical CleaningWarranty GAS100 GAL Specification Drawing Stationary ModelsSolid Foot Detail Specification Drawing Tilting ModelsOperating Instructions General Cleaning Instructions Care and CleaningStainless Steel Equipment Care and Cleaning Scraper Blades Product ValveQuad Ring AgitatorAgitator Bushing Operating Controls Agitator Seal AssemblyScraper Blades Sight Glass Pressure Relief AssemblyItem no Description QTY Hinge AssemblyWater Meter Assembly Flush Piston Valve Used Prior to Includes Parts 5 Flush Piston Valve Temperature Sensor AssembliesGearmotor Electrical Assembly Item ON. Part NO. Description QTY Kettle Electrical ComponentsKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Index Control BOX Water Meter & Chart RecorderSide BOX Pneumatics Item no Description QTY Side BOX Tilt Mechanism SwitchesSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure AIR Filter Replacement ProcedureNEW Scraper Blade Installation Procedure Quad Ring Replacement ProcedureHinge Adjustment Bushing Replacement ProcedureOIL Filling Procedure Kettle Venting Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Part Number Description Quantity Spare Parts ListProgram Code Summary AC Inverter Programming InstructionsSTR Wiring Diagram Dual Remote Wiring Diagram Single Remote