Cleveland Range HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, HA-MKGL-60-CC Reservoir Fill Procedures

Page 37

RESERVOIR FILL

PROCEDURES

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use:

 

150

200

 

 

100

 

250

 

 

20

 

 

50

30

 

 

10

 

40

300

 

 

 

 

 

0

 

 

50

 

I

 

 

 

R

 

 

 

350

A

 

 

 

T

 

 

 

 

N

 

60

 

E

 

 

 

 

V

 

psi

 

400

 

 

 

 

 

 

kPa

Console

Cover

Access

Panel

1.Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2.Shut off power to the kettle at the fused disconnect switch.

Pressure

Relief Valve

Valve

Ring

3.Remove Access Panel from back of main kettle console.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES WITH POWER COULD RESULT IN

Pressure

Relief Valve

Important- Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized.

4.Pull Pressure Relief Valve Ring open to insure vessel is not pressurized.

5.Remove main kettle Console Cover.

6.Remove 1/4" copper tubing and reducer bushing.

SEVERE ELECTRICAL SHOCK.

NOTE: Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position.

CAUTION: Only distilled water should be used when adding water to a partially filled water reservoir (If unit is completely empty see KETTLE JACKET FILLING & DRAINING PROCEDURES). Local tap water conditions may cause kettle damage which is not covered under warranty. Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

7.

Add distilled water using a

 

 

funnel if necessary. Fill the

 

 

unit to the high level mark on

 

 

the Sight Glass.

8.

Apply a thread sealant (i.e.

 

 

Teflon tape) to the reducer

 

bushing threads and replace.

Sight

 

Glass

 

 

 

 

 

9.Replace main kettle Console Cover and Access Panel.

10.Restore power to unit at the fused disconnect switch.

11.The kettle must now be vented. (Refer to the

KETTLE VENTING INSTRUCTIONS).

Image 37
Contents Cleveland Retain this Manual for Your Reference For the UserFor your safety Ventilation GeneralInspection Shipping Damage InstructionsWarranty CleaningGAS Electrical100 GAL Specification Drawing Stationary ModelsSolid Foot Detail Specification Drawing Tilting ModelsOperating Instructions General Cleaning Instructions Care and CleaningStainless Steel Equipment Care and Cleaning Scraper Blades Product ValveAgitator Bushing AgitatorQuad Ring Scraper Blades Agitator Seal AssemblyOperating Controls Sight Glass Pressure Relief AssemblyItem no Description QTY Hinge AssemblyWater Meter Assembly Flush Piston Valve Used Prior to Includes Parts 5 Flush Piston Valve Temperature Sensor AssembliesGearmotor Electrical Assembly Item ON. Part NO. Description QTY Kettle Electrical ComponentsKettle GAS Components GAS Orifice Control BOX Electrical Item on Description Index Control BOX Water Meter & Chart RecorderSide BOX Pneumatics Item no Description QTY Side BOX Tilt Mechanism SwitchesSocket HD. CAP Screw Maintenance Operating Sequence Heating Kettle Safety Inspection Checklist Safety Thermostat NEW Scraper Blade Installation Procedure AIR Filter Replacement ProcedureQuad Ring Replacement Procedure Lubrication ProcedureOIL Filling Procedure Bushing Replacement ProcedureHinge Adjustment Repairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureKettle Venting Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresHA Drive Shaft Replacement Procedure Page Field Conversion Instructions Natural Gas to Propane Gas Part Number Description Quantity Spare Parts ListProgram Code Summary AC Inverter Programming InstructionsSTR Wiring Diagram Dual Remote Wiring Diagram Single Remote

HA-MKGL-60, HA-MKGL-80-CC-T, HA-MKGL-80-CC, HA-MKGL-100, HA-MKGL-80-T specifications

The Cleveland Range HA-MKGL series includes several models designed for high-performance cooking in commercial kitchens. Among these are the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC. These cookers are ideal for institutions such as schools, hospitals, and restaurants that require reliability and efficiency.

One of the main features of the Cleveland Range HA-MKGL series is the SmartSteam technology. This innovation allows for precise control of cooking temperatures and humidity levels, ensuring that food is cooked evenly while retaining moisture and flavor. This technology is particularly beneficial for steaming vegetables, seafood, and rice, making it an excellent choice for chefs who prioritize quality and taste.

Another notable characteristic is the programmable controls that allow for set-and-forget operation. These controls enable chefs and kitchen staff to input specific cooking times and temperatures, reducing labor costs and minimizing the risk of overcooking. With the integration of user-friendly interfaces, staff members can efficiently operate the equipment without extensive training.

The HA-MKGL-100-CC and HA-MKGL-100-CC-T models feature a large cooking capacity, making them capable of handling high volume meal production. The added T in the model designation indicates a turbo model, which is designed for accelerated cooking speeds, catering to the needs of busy kitchens. The HA-MKGL-60-T and HA-MKGL-80 models also offer robust cooking capabilities while optimizing space in smaller kitchens.

Durability is another hallmark of the Cleveland Range HA-MKGL series. Constructed from high-quality stainless steel, these cookers are built to withstand the rigorous demands of a busy kitchen environment. The easy-clean design further enhances their usability, as chefs can quickly maintain hygiene and cleanliness in their cooking areas.

The energy efficiency of the Cleveland Range HA-MKGL series also stands out, contributing to low operational costs. With a focus on sustainability, these models minimize energy consumption without sacrificing performance, allowing institutions to save on utility bills while being environmentally conscious.

In summary, the Cleveland Range HA-MKGL series, including the HA-MKGL-100-CC, HA-MKGL-100-CC-T, HA-MKGL-60-T, HA-MKGL-80, and HA-MKGL-60-CC, represents cutting-edge technology in commercial cooking. Their programmable controls, SmartSteam technology, high capacity, durability, and energy efficiency make them ideal for professionals looking to enhance their culinary output while maintaining consistent quality in their food preparation.