Carrier Comprehensive Guide to Chiller Alarm Codes and Troubleshooting

Page 81

Table 11 — CVC/ICVC Primary and Secondary Messages and

Custom Alarm/Alert Messages with Troubleshooting Guides (cont)

I. CHILLER PROTECT LIMIT FAULTS

STATE

PRIMARY

SECONDARY

ALARM MESSAGE

ADDITIONAL

MESSAGE

MESSAGE

PRIMARY CAUSE

CAUSE/REMEDY

 

200

PROTECTIVE

1M CONTACT

200->1M Aux Contact Fault;

 

 

LIMIT

FAULT

Check 1M Contactor and

 

 

 

 

Aux

 

201

PROTECTIVE

2M CONTACT

201->2M Aux Contact Fault;

 

 

LIMIT

FAULT

Check 2M Contactor and

 

 

 

 

Aux

 

202

PROTECTIVE

MOTOR AMPS

202->Motor Amps Not

Check for wiring of current transformers to the ISM.

 

LIMIT

NOT SENSED

Sensed — Average Line

Check main circuit breaker for trip.

 

 

 

Current [VALUE]

 

203

FAILURE TO

EXCESS

203->Motor Acceleration

Check to be sure that the inlet guide vanes are closed

 

START

ACCELERATION

Fault — Average Line

at start-up.

 

 

TIME

Current [VALUE]

Check starter for proper operation.

 

 

 

 

Reduce unit pressure if possible.

204

FAILURE TO

1M/2M CONTACT

204->1M/2M Aux Contact

 

 

STOP

FAULT

Stop Fault; Check 1M/2M

 

 

 

 

Contactors and Aux

 

205

FAILURE TO

MOTOR AMPS

205->Motor Amps When

 

 

STOP

WHEN STOPPED

Stopped — Average Line

 

 

 

 

Current [VALUE]

 

206

PROTECTIVE

STARTER

206->Starter Fault Cutout;

For Benshaw Inc. RediStart MICRO™ starters, view

 

LIMIT

FAULT

Check Optional Starter

fault code at RediStart MICRO display. Press FAULT

 

 

 

Contacts

RESET to clear faults.

207

PROTECTIVE

HIGH CONDENSER

207->High Cond Pressure

Check for high condenser water temperatures, low

 

LIMIT

PRESSURE

cutout. [VALUE] exceeded

water flow, fouled tubes.

 

 

 

limit of [LIMIT]*.

Check for division plate/gasket bypass.

 

 

 

 

Check for noncondensables.

 

 

 

 

Check transducer wiring and accuracy.

 

 

 

 

If [VALUE] is less than Limit then check the

 

 

 

 

1CR Starting Circuit.

208

PROTECTIVE

EXCESSIVE

208->Compressor Motor

Check motor current for proper calibration.

 

LIMIT

MOTOR AMPS

Amps [VALUE] exceeded

Check inlet guide vane actuator.

 

 

 

limit of [LIMIT]*.

 

209

PROTECTIVE

LINE PHASE

209->Line Phase Loss;

Check transformers to ISM.

 

LIMIT

LOSS

Check ISM Fault History to

Check power distribution bus.

 

 

 

Identify Phase

Consult power company.

210

PROTECTIVE

LINE VOLTAGE

210->Single Cycle Line

 

 

LIMIT

DROPOUT

Voltage Dropout

 

211

PROTECTIVE

HIGH LINE

211->High Average Line

Check transformers to ISM.

 

LIMIT

VOLTAGE

Voltage [VALUE]

Check distribution bus.

 

 

 

 

Consult power company.

212

PROTECTIVE

LOW LINE

212->Low Average Line

Check transformers to ISM.

 

LIMIT

VOLTAGE

Voltage [VALUE]

Check distribution bus.

 

 

 

 

Consult power company.

213

PROTECTIVE

STARTER MODULE

213->Starter Module Power-

 

 

LIMIT

RESET

On Reset When Running

 

214

PROTECTIVE

POWER LOSS

214->Power Loss:

Check transformers to ISM.

 

LIMIT

 

Check voltage supply

Check distribution bus.

 

 

 

 

Consult power company.

215

PROTECTIVE

LINE CURRENT

215->Line Current

Check upstream equipment.

 

LIMIT

IMBALANCE

Imbalance; Check ISM Fault

 

 

 

 

History to Identify Phase

 

216

PROTECTIVE

LINE VOLTAGE

216->Line Voltage

Check upstream equipment.

 

LIMIT

IMBALANCE

Imbalance; Check ISM Fault

 

 

 

 

History to Identify Phase

 

217

PROTECTIVE

MOTOR OVERLOAD

217->Motor Overload Trip;

Check ISM configuration.

 

LIMIT

TRIP

Check ISM configurations

 

218

PROTECTIVE

MOTOR LOCKED

218->Motor Locked Rotor

Check ISM configuration.

 

LIMIT

ROTOR TRIP

Amps exceeded; Check

 

 

 

 

Motor & ISM Config

 

219

PROTECTIVE

STARTER LOCK

219->Starter Locked Rotor

Check ISM configuration.

 

LIMIT

ROTOR TRIP

Amps Rating exceeded

 

220

PROTECTIVE

GROUND FAULT

220->Ground Fault Trip;

 

 

LIMIT

 

Check Motor and Current

 

 

 

 

Transformers

 

221

PROTECTIVE

PHASE REVERSAL

221->Phase Reversal Trip;

 

 

LIMIT

TRIP

Check Power Supply

 

222

PROTECTIVE

LINE FREQUENCY

222->Line Frequency —

 

 

LIMIT

TRIP

[VALUE] exceeded limit of

 

 

 

 

[LIMIT]. Check Power

 

 

 

 

Supply.

 

223

PROTECTIVE

STARTER MODULE

223->Starter Module

 

 

LIMIT

FAILURE

Hardware Failure

 

81

Image 81
Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents Contents Abbreviations and Explanations Introduction19XR Identification Chiller FamiliarizationTypical 19XR Components Motor and Lubricating OIL Cooling Cycle Refrigeration CycleLubrication Cycle VFD Cooling CycleUnit-Mounted Solid-State Starter Optional Starting EquipmentUnit-Mounted Wye-Delta Starter Optional ControlsDefinitions Variable Frequency Drive VFD 19XR Controls and Sensor Locations PIC II Component Panel Location Major PIC II Components Panel LocationsControl Panel CVC/ICVC Operation and Menus Fig Example of Status Screen 19XR Chiller Display Menu Structure CVC/ICVC 19XR Service Menu Structure Time and Date Example of Time Schedule Operation Screen Example of Set Point Screen CVC/ICVC Display Data Example 1 Chiller Display Default ScreenDescription Status Units Point Example 2 Maintstat Display ScreenExample 3 Startup Display Screen Startup Description Status Units PointExample 5 Heatex Display Screen Example 4 Compress Display ScreenExample 7 Ismstat Display Screen Example 6 Power Display ScreenExample 8 CVC/ICVCPSWD Display Screen Menu Setpoint Select Description Status Units Point DefaultCVC Icvc Description Status Units Point Example 9 Setpoint Display ScreenExample 11 Override Display Screen Control Algorithm Status Override Description Units PointExample 12 Llmaint Display Screen Example 13 Ismhist Display Screen Example 14 Wsmdefme Display ScreenControl Algorithm Status Wsmdefme Description Units Point Ismconf Description Status Units Point Default ISM Starter Config DataExample 15 Netopt Display Screen Example 16 Ismconf Display ScreenExample 18 SETUP1 Display Screen Spare ALERT/ALARM EnableExample 17 Options Display Screen Example 19 SETUP2 Display Screen Example 20 Leadlag Display ScreenLAG=2, STANDBY=3 Reset Type Description Status Units Point DefaultExample 21 Rampdem Display Screen Example 22 Tempctl Display ScreenSurge Prevention Mode occurs when Active Delta T Normal Control mode occurs when Active Delta TMode IGV VFD PIC II System FunctionsPage Protective Safety Limits and Control Settings Page Capacity Overrides Evaporator Freeze Protection Icvc only a Page Head Pressure Reference Output Surge Protection Fixed Speed ChillerPage Page Point Example of Attach to Network Device Screen Example of Holiday Period Screen START-UP/SHUTDOWN Default CVC/ICVC screen, press the MenuRecycle Sequence Fig Local Start-Up Local start-up or a manual start-up isEntering Condenser Water temperature plus 3 F -1.6C Before Initial START-UP Job Data RequiredEquipment Required 19XR Leak Test Procedures Page Page HFC-134a Pressure Temperature F HFC-134a Pressure Temperature CTemperature Pressure Perform dehydration as follows Inspect WiringCheck Starter Manufacturer Cable noWhite G Software Configuration Parameter Benshaw RediStart Micro Menu Items Verify VFD Configuration and Change Parameters if Necessary VFD Title Setting Parameter Description SettingDescription Settings Press Menu Press Status Press Compress Press Select Press Status Press Compress Press SelectLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Estimated Minimum Load ConditionsCCM Temperature Thermistors Charge Refrigerant into Chiller Control Test Menu FunctionsTests to be Devices Tested Performed Refrigerant HFC-134a Charge Initial START-UPDry Run to Test Start-Up Sequence Check Motor RotationCheck Oil Pressure and Compressor Stop Operator Duties Operating InstructionsTo Start the Chiller To Stop the ChillerOperating the Optional Pumpout Unit Pumpout and Refrigerant Transfer ProceduresTime Date Cooler Condenser CompressorBearing FLAValve Condition Turn off pumpout condenser waterChillers with Isolation Valves Test After Service, Repair, or Major Leak If General MaintenanceGuide Vane Actuator Linkage Weekly MaintenanceCheck Safety and Operating Controls Monthly Scheduled MaintenanceInspect the Heat Exchanger Tubes and Flow Devices Compressor Bearing and Gear MaintenanceOptional Pumpout System Controls Ordering Replacement Chiller Parts WhenChecking Pressure Transducers Troubleshooting GuideHeatex LlmaintOccdefcm Shutdown in Progress Terminate Pumpdown ModeICE Build Ready to StartAlert PrestartAutorestart in Progress Running Temp ControlRUN Capacity FaultLimited SensorFailure to ProtectiveStart StopCommunication LossPotential FREEZE-UPLOW OIL Pressure Sensor AlertAutorestart PendingRecycle Pressure AlertOption Sensor DiffuserDrop Thermistor Temperature F vs. Resistance/Voltage DropTemperature PIC Resistance Thermistor Temperature C vs. Resistance/Voltage DropControl Modules Power is connected to Plug J1 on each moduleChiller Control Module CCM Fig Integrated Starter Module FigReplacing Defective Processor Modules Integratedstartermodule Checked Measure SCR Pairs Recorded Being BetweenNumber of Tubes English Code Heat Exchanger Data EnglishNumber of Tubes Code Heat Exchanger Data SI19XR Additional Data for Marine Waterboxes Compressor WeightsEnglish Motor 19XR Motor Weights Standard and High Efficiency Motors19XR Waterbox Cover Weights English lb 19XR Waterbox Cover Weights SI kg Additional Miscellaneous Weights Optional Pumpout System Electrical DataMotor Voltage Code Description Torque Compressor Assembly TorquesCompressor Code View B High Speed Shaft 19XR Compressor ClearancesAllen-Bradley Wye-Delta Unit-Mounted Starter 100101 ISM 102Temp 103104 105 106 107 Power Panel Wiring Schematic108 Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP109 Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DPSeparate Metering Option Ground Fault Phase Current Option111 AUX 112FU Fuse 113114 VFD 115116 Typical Variable Frequency Drive VFD Wiring Schematic117 118 119 120 121 122 Index Index JOB Data Required Remove and use for job fileCL-2 Inspect Wiring and Record Electrical Data Ratings10 to 40 to 10060.0 15 toCL-4 460 200 to105 to 115 85 to50 to 30 to20 to Psi CL-690 to 150 to125 125 to65 to 90 to 100Amp 250 CL-8 CL-9 25 toCL-10 50 to 1450200 0000 to0000 to 0200 CL-11004 To H.022 Job Sheet 60 for 60 Hz and 50 for 50 Hz 002 Power Module Dependent Selected motor 100% amps028 10 to Job Sheet 60 for 60 Hz and 50 for 50 Hz 000 100 to Selected line voltageCL-13 CL-14 CCN Local ResetPage Incurring obligations
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19XR, XRV specifications

The Carrier 19XR and 19XRV chillers are sophisticated cooling solutions that represent the forefront of HVAC technology. Designed for large commercial and industrial applications, these chillers provide exceptional performance, energy efficiency, and reliability, making them ideal for a variety of environments ranging from hospitals to manufacturing facilities.

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