Carrier XRV, 19XR specifications Capacity Overrides

Page 37

Table 4 — Capacity Overrides

 

 

FIRST STAGE SET POINT

SECOND STAGE SET

OVERRIDE

 

 

POINT

TERMINATION

OVERRIDE

 

 

 

CAPACITY CONTROL

View/Modify

Default

Configurable

 

 

on CVC/ICVC

Value

Value

 

Value

Range

 

Screen

 

 

 

 

 

 

 

HIGH CONDENSER

 

125 psig

90 to 165 psig

>Override

<Override

SETUP1

Set Point

PRESSURE

(862 kPa)

(620 to 1138 kPa)

Set Point

 

+2.4 psid (16.5 kPad)

 

 

 

 

 

 

 

 

 

 

 

HIGH MOTOR

 

>200 F

150 to 200 F

>Override

<Override

SETUP1

Set Point

TEMPERATURE

(93.3 C)

(66 to 93 C)

Set Point

 

+10° F (6° C)

 

 

 

 

 

 

 

 

 

 

 

LOW REFRIGERANT

 

 

 

Trippoint

>Trippoint

TEMPERATURE

 

 

2° to 5° F

(Refrigerant

SETUP1

3° F (1.6° C)

+ Override

+ Override

(1° to 3° C)

Override Delta

 

 

T –1° F (0.56° C)

T+2° F (1.2° C)

 

 

 

Temperature)

 

 

 

 

 

 

 

Min: T1 — 1.5° F

0.5° to 20° F

 

 

 

 

(0.8° C)

(0.3° to 8.3° C)

 

 

HIGH COMPRESSOR

 

P1 — 50 psid

30 to 170 psid

 

Within Lift Limits

OPTIONS

(345 kPad)

(207 to 1172 kPad)

 

LIFT

None

Plus Surge/HGBP

Max: T2 — 10° F

0.5° to 20° F

(Surge Prevention)

 

 

Deadband Setting

 

(5.6° C)

(0.3° to 8.3° C)

 

 

 

 

 

 

 

P2 — 85 psid

50 to 170 psid

 

 

 

 

(586 kPad)

(348 to 1172 kPad)

 

 

MANUAL GUIDE VANE

CAPACITY

Automatic

0 to 100%

None

Release of

TARGET

Manual Control

 

 

 

 

MOTOR LOAD —

MAINSTAT

100%

40 to 100%

5% of

2% Lower

ACTIVE DEMAND LIMIT

Set Point

Than Set Point

 

 

 

LOW DISCHARGE

 

Calculated Minimum

 

2° F (1.1° C)

1° F (0.56° C)

OVERRIDE

Superheat for

None

Below Calculated

Above Calculated

SUPERHEAT

 

Conditions

 

Minimum Superheat

Minimum Superheat

 

 

 

 

 

 

 

 

 

Alarm (Trip) Output Contacts — One set of alarm contacts is provided in the starter. The contact ratings are pro- vided in the certified drawings. The contacts are located on ter- minal strip J9, terminals 15 and 16.

Refrigerant Leak Detector — An input is available on the CCM module [terminal J5-5(–) and J5-6 (+)] for a refrigerant leak detector. Enabling REFRIGERANT LEAK OPTION (OPTIONS screen) will allow the PIC II controls to go into an alarm state at a user configured level (REFRIGER- ANT LEAK ALARM mA). The input is configured for 4 to 20 mA by setting the DIP switch 1 on SW2 at the ON position, or configured for 1 to 5 vdc by setting switch 1 at the OFF posi- tion. The output of the refrigerant leak detector is displayed as REFRIGERANT LEAK SENSOR on the MAINSTAT screen. For a 1 to 5 vdc input, 1 vdc input represents 4 mA displayed and 5 vdc input represents 20 mA displayed.

Kilowatt Output — An output is available on the CCM module [Terminal J8-1 (+) and J8-2 (–)] to represent the power consumption of the chiller. The 4 to 20 mA signal generated by the CCM module can be wired to the building automation or energy management system to monitor the chiller’s energy consumption. A 4 mA signal represents the chiller in an off state and a 20 mA signal represents the chiller operating at its rated peak kilowatt consumption. The rated peak kilowatt con- sumption is configured by the user in the RAMP_DEM display screen by the setting the MOTOR RATED KILOWATTS from the job data sheet.

Remote Reset of Alarms — A standard feature of the PIC II controls is the ability to reset a chiller in a shutdown alarm state from a remote location. If the condition which caused the alarm has cleared the chiller can be placed back into a normal CCN operating mode when the REMOTE RESET OPTION (CVC_PSWD/ICVC_PSWD menu) is set to EN- ABLE. A variety of Carrier Comfort Network software sys- tems including ComfortVIEW™ or Network Service Tool™ can access the PIC II controls and reset the displayed alarm.

Third party software from building automation systems (BAS) or energy management systems (EMS) can also access the PIC II controls through a Carrier DataLINK™ module and re- set the fault displayed. Both methods would access the CVC_PSWD/ICVC_PSWD screen and force the RESET ALARM? point to YES to reset the fault condition. If the PIC II controls have determined that is safe to start the chiller the CCN MODE? point (CVC_PSWD/ICVC_PSWD screen) can be forced to YES to place the chiller back into normal CCN op- erating mode. The only exceptions are the following alarms that cannot be reset from a remote location: STATE #100, 205, 217-220, 223, 233, 234, 247, and 250. To view alarm codes, re- fer to Troubleshooting Guide, Checking Display Messages, page 76. After the alarm has been reset the PIC II control will increment the Starts in 12 Hours counter by one upon restart. If the limit of 8 starts in a 12-hour period occurs the alarm will be required to be reset at the chiller control panel (CVC/ICVC).

Condenser Pump Control — The chiller will moni- tor the condenser pressure (CONDENSER PRESSURE) and may turn on the condenser pump if the condenser pressure be- comes too high while the compressor is shut down. The con- denser pressure override (COND PRESS OVERRIDE) parame- ter is used to determine this pressure point. COND PRESS OVERRIDE is found in the SETUP1 display screen, which is accessed from the EQUIPMENT SERVICE table. The default value is 125 psig (862 kPa).

If the CONDENSER PRESSURE is greater than or equal to the COND PRESS OVERRIDE, and the entering condenser water temperature (ENTERING CONDENSER WATER) is less than 115 F (46 C), the condenser pump will energize to try to decrease the pressure. The pump will turn off when the con- denser pressure is 3.5 psi (24.1 kPa) less than the pressure over- ride or when the condenser refrigerant temperature (CON- DENSER REFRIG TEMP) is within 3° F (1.7° C) of the enter- ing condenser water temperature (ENTERING CONDENSER WATER).

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Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents Contents Abbreviations and Explanations Introduction19XR Identification Chiller FamiliarizationTypical 19XR Components Motor and Lubricating OIL Cooling Cycle Refrigeration CycleLubrication Cycle VFD Cooling CycleUnit-Mounted Solid-State Starter Optional Starting EquipmentControls Unit-Mounted Wye-Delta Starter OptionalDefinitions Variable Frequency Drive VFD 19XR Controls and Sensor Locations PIC II Component Panel Location Major PIC II Components Panel LocationsControl Panel CVC/ICVC Operation and Menus Fig Example of Status Screen 19XR Chiller Display Menu Structure CVC/ICVC 19XR Service Menu Structure Time and Date Example of Time Schedule Operation Screen Example of Set Point Screen CVC/ICVC Display Data Example 1 Chiller Display Default ScreenDescription Status Units Point Example 2 Maintstat Display ScreenExample 3 Startup Display Screen Startup Description Status Units PointExample 5 Heatex Display Screen Example 4 Compress Display ScreenExample 7 Ismstat Display Screen Example 6 Power Display ScreenExample 8 CVC/ICVCPSWD Display Screen Menu Setpoint Select Description Status Units Point DefaultCVC Icvc Description Status Units Point Example 9 Setpoint Display ScreenControl Algorithm Status Override Description Units Point Example 11 Override Display ScreenExample 12 Llmaint Display Screen Example 14 Wsmdefme Display Screen Example 13 Ismhist Display ScreenControl Algorithm Status Wsmdefme Description Units Point Ismconf Description Status Units Point Default ISM Starter Config DataExample 15 Netopt Display Screen Example 16 Ismconf Display ScreenSpare ALERT/ALARM Enable Example 18 SETUP1 Display ScreenExample 17 Options Display Screen Example 20 Leadlag Display Screen Example 19 SETUP2 Display ScreenLAG=2, STANDBY=3 Reset Type Description Status Units Point DefaultExample 21 Rampdem Display Screen Example 22 Tempctl Display ScreenSurge Prevention Mode occurs when Active Delta T Normal Control mode occurs when Active Delta TMode IGV VFD PIC II System FunctionsPage Protective Safety Limits and Control Settings Page Capacity Overrides Evaporator Freeze Protection Icvc only a Page Head Pressure Reference Output Surge Protection Fixed Speed ChillerPage Page Point Example of Attach to Network Device Screen Example of Holiday Period Screen START-UP/SHUTDOWN Default CVC/ICVC screen, press the MenuRecycle Sequence Fig Local Start-Up Local start-up or a manual start-up isEntering Condenser Water temperature plus 3 F -1.6C Job Data Required Before Initial START-UPEquipment Required 19XR Leak Test Procedures Page Page HFC-134a Pressure Temperature C HFC-134a Pressure Temperature FTemperature Pressure Perform dehydration as follows Inspect WiringManufacturer Cable no Check StarterWhite G Software Configuration Parameter Benshaw RediStart Micro Menu Items Verify VFD Configuration and Change Parameters if Necessary Description Setting VFD Title Setting ParameterDescription Settings Press Menu Press Status Press Compress Press Select Press Status Press Compress Press SelectLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Estimated Minimum Load ConditionsCCM Temperature Thermistors Control Test Menu Functions Charge Refrigerant into ChillerTests to be Devices Tested Performed Refrigerant HFC-134a Charge Initial START-UPCheck Motor Rotation Dry Run to Test Start-Up SequenceCheck Oil Pressure and Compressor Stop Operator Duties Operating InstructionsTo Start the Chiller To Stop the ChillerOperating the Optional Pumpout Unit Pumpout and Refrigerant Transfer ProceduresTime Date Cooler Condenser CompressorBearing FLAValve Condition Turn off pumpout condenser waterChillers with Isolation Valves Test After Service, Repair, or Major Leak If General MaintenanceGuide Vane Actuator Linkage Weekly MaintenanceCheck Safety and Operating Controls Monthly Scheduled MaintenanceInspect the Heat Exchanger Tubes and Flow Devices Compressor Bearing and Gear MaintenanceOptional Pumpout System Controls Ordering Replacement Chiller Parts WhenChecking Pressure Transducers Troubleshooting GuideLlmaint HeatexOccdefcm Shutdown in Progress Terminate Pumpdown ModeICE Build Ready to StartAlert PrestartAutorestart in Progress Running Temp ControlRUN Capacity FaultLimited SensorFailure to ProtectiveStart StopCommunication LossPotential FREEZE-UPLOW OIL Pressure Sensor AlertAutorestart PendingRecycle Pressure AlertOption Sensor DiffuserDrop Thermistor Temperature F vs. Resistance/Voltage DropTemperature PIC Resistance Thermistor Temperature C vs. Resistance/Voltage DropControl Modules Power is connected to Plug J1 on each moduleIntegrated Starter Module Fig Chiller Control Module CCM FigReplacing Defective Processor Modules Integratedstartermodule Checked Measure SCR Pairs Recorded Being BetweenNumber of Tubes English Code Heat Exchanger Data EnglishNumber of Tubes Code Heat Exchanger Data SI19XR Additional Data for Marine Waterboxes Compressor WeightsEnglish Motor 19XR Motor Weights Standard and High Efficiency Motors19XR Waterbox Cover Weights English lb 19XR Waterbox Cover Weights SI kg Optional Pumpout System Electrical Data Additional Miscellaneous WeightsMotor Voltage Code Description Torque Compressor Assembly TorquesCompressor Code View B High Speed Shaft 19XR Compressor ClearancesAllen-Bradley Wye-Delta Unit-Mounted Starter 100101 ISM 102Temp 103104 105 106 107 Power Panel Wiring Schematic108 Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP109 Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DPSeparate Metering Option Ground Fault Phase Current Option111 AUX 112FU Fuse 113114 VFD 115116 Typical Variable Frequency Drive VFD Wiring Schematic117 118 119 120 121 122 Index Index JOB Data Required Remove and use for job fileCL-2 Inspect Wiring and Record Electrical Data Ratings10 to 40 to 10060.0 15 toCL-4 460 200 to105 to 115 85 to50 to 30 to20 to Psi CL-690 to 150 to125 125 to90 to 100 65 toAmp 250 CL-8 CL-9 25 toCL-10 50 to 1450200 0000 to0000 to 0200 CL-11004 To H.022 Job Sheet 60 for 60 Hz and 50 for 50 Hz 002 Power Module Dependent Selected motor 100% amps028 10 to Job Sheet 60 for 60 Hz and 50 for 50 Hz 000 100 to Selected line voltageCL-13 CL-14 CCN Local ResetPage Incurring obligations
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19XR, XRV specifications

The Carrier 19XR and 19XRV chillers are sophisticated cooling solutions that represent the forefront of HVAC technology. Designed for large commercial and industrial applications, these chillers provide exceptional performance, energy efficiency, and reliability, making them ideal for a variety of environments ranging from hospitals to manufacturing facilities.

One of the most significant features of the Carrier 19XR and 19XRV chillers is their advanced scroll compressor technology. These units employ a tandem scroll design that enhances efficiency while minimizing operational noise. This makes them ideal for urban environments where noise restrictions may be in place. Moreover, the compressors are equipped with variable speed drive options in the 19XRV model, which allows for greater energy savings by adjusting cooling output based on real-time demand.

In addition to their advanced compressors, the 19XR and 19XRV units incorporate the Carrier GreenChoice refrigerant, which has a lower global warming potential compared to traditional refrigerants. This innovative choice not only meets regulatory requirements but also contributes to sustainability goals, making these chillers a responsible choice for environmentally conscious organizations.

The units are engineered with a robust heat exchanger design, which enhances heat transfer efficiency and overall system performance. This ensures optimal operation even in extreme conditions. They feature a microprocessor-based control system that allows for precise monitoring and control of the chiller’s performance, enabling operators to make real-time adjustments to maximize energy efficiency.

The Carrier 19XR and 19XRV chillers also prioritize serviceability. The design incorporates easy access to key components, simplifying maintenance procedures and reducing downtime. This focus on maintainability extends the lifespan of the equipment, leading to lower lifecycle costs.

In terms of connectivity, these chillers are equipped with advanced Building Management System (BMS) integration capabilities. This allows for seamless monitoring and control of the chillers using a centralized platform, facilitating energy management and operational optimization.

Overall, the Carrier 19XR and 19XRV chillers stand out in the market for their blend of cutting-edge technology, energy efficiency, and user-friendly features. They are engineered to meet the demanding needs of modern commercial and industrial applications, making them a preferred choice for facility managers seeking reliable cooling solutions.