Carrier 19XR, XRV specifications Verify VFD Configuration and Change Parameters if Necessary

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VERIFY VFD CONFIGURATION AND CHANGE PARAMETERS IF NECESSARY

IMPORTANT: The VFD controller has been factory con- figured for use and communications to the Chiller Visual Controller/International Chiller Visual Controller (CVC/ ICVC). Some parameters are specific to the chiller config- uration and will need to be verified prior to operation. Speed control and starting the drive have been disabled at the VFD keypad. All command functions must be initiated from the CVC/ICVC.

Using the Keypad — The keypad display is used to monitor, view fault history and adjust the program of the VFD microprocessor. It operates in two modes: Monitor mode and Program mode:

Use the ↑ and ↓ keys to:

•Step through the drive parameter menus and error log when the keypad/display is in Program mode.

•Increase or decrease a numeric value such as the refer- ence or parameter value.

•Hold down these keys to increase the scroll speed.

Use the ENTER softkey to:

•Display a parameter or a selection value in Program mode.

•Save a value.

•Move through each monitor display item when in Moni- tor mode.

Monitor Mode (Default Mode) — Specific drive conditions may be monitored on the keypad when in this mode. An LED will be illuminated next to the description of what is displayed on the keypad. Use the ENTER softkey to scroll through and monitor the following selections:

•All LEDs on — Speed request from the CVC/ICVC

•Motor Speed

•Output Frequency

•Output Voltage

•Output Current

Program Mode — This mode displays and modifies the con- figuration parameters of the VFD microprocessor. Particular parameters, parameter numbers, and error log information can be displayed when in Program mode.

Press the PROGRAM softkey until the PROGRAM LED is illuminated to enter the Program mode.

Use the ↑ and ↓ keys to move through the menus

Press ENTER softkey to select the desired menu.

Press ↑ and ↓ keys to move through following parameters.

P.nnn — General Parameters

U.nnn — Vector Control Parameters* H.nnn — Volts/Hertz Control Parameters R.nnn — RMI Remote Monitor Interface

Parameters

E.nnn — Error Log (See fault codes)

*Vector control is not used in this configuration.

Press ENTER softkey to select a parameter menu screen.

Press ↑ and ↓ keys to adjust the selected parameter.

Press the PROGRAM softkey until the PROGRAM LED turns off to exit the program.

Changing parameters may adversely affect chiller operation.

Accessing Password Protected Parameters — Although the VFD controller has been preconfigured as the factory, the user will need to be able to access the parameters to verify the job specific parameters are correct, tune the controller or correct a problem. The two passwords protecting the VFD configuration are Parameter Set Display password and Program Disable password. The Parameter Set Display password restricts view- ing. P.nnn parameters above 007 and all H.nnn and R.nnn screens. The password can be accessed at parameter P.006 and will switch between enabled and disabled each time the pass- word 107 is entered. The Program Disable password restricts the changing of the drive parameter set. To enable or disable changes select parameter P.051 and enter the password 26.

NOTE: Some of the parameters can be changed only when the drive is stopped.

It is the operator’s responsibility to distribute access to the passwords. Carrier is not responsible for unauthorized access violations within the operator’s organization. Failure to observe this warning could result in bodily injury.

See the Initial Start-Up Checklist section for VFD Job Specific Configuration table. For job specific parameters see inside of the VFD enclosure door, next to the keypad. Refer to the VFD Configuration table for the entire list of parameters.

Restoring the default parameter P.050 will require all the Carrier default parameters to be restored manually.

VFD CHILLER FIELD SET UP AND VERIFICATION

Label Locations — Verify the following labels have been installed properly and match the chiller requisition:

•Surge parameters — Located inside the control panel.

•Chiller identification nameplate — Located on the right side of the control panel.

•VFD Parameter — Located to the right of the VFD con- troller keypad on the VFD module.

•VFD Nameplate — Located on the right side of the VFD as viewed from its front.

•Record all nameplate information on the Reliance Con- figuration sheet.

Drive Protection and Other Incoming Wiring

1.Verify that the branch disconnects or other local discon- nects are open and properly tagged out.

2.Verify that the branch circuit protection and AC input wiring to the VFD are in accordance with NEC/CEC (National Electrical Code/California Energy Commis- sion) and all other local codes.

3.Verify that the fuses are per the field wiring diagram.

4.Verify that the incoming source does not exceed 85 kA.

5.Verify the power lugs in the VFD and branch protection are properly secured. Inspect the ground cable and ensure it is properly connected at the branch and to the ground lug in the VFD.

6.Verify the conduit for the power wiring in securely con- nected to the VFD flanged cover and runs continuously to the branch protection.

7.Verify that the incoming and outgoing wires have been properly connected inside of the reactor enclosure if a separate line reactor has been added to the chiller.

8.Ensure the control and signal wires connected to the chill- er controller or the VFD are in separate conduit.

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Contents Start-Up, Operation, and Maintenance Instructions Safety ConsiderationsContents Contents Introduction Abbreviations and ExplanationsChiller Familiarization 19XR IdentificationTypical 19XR Components Refrigeration Cycle Motor and Lubricating OIL Cooling CycleVFD Cooling Cycle Lubrication CycleStarting Equipment Unit-Mounted Solid-State Starter OptionalControls Unit-Mounted Wye-Delta Starter OptionalDefinitions Variable Frequency Drive VFD 19XR Controls and Sensor Locations Major PIC II Components Panel Locations PIC II Component Panel LocationControl Panel CVC/ICVC Operation and Menus Fig Example of Status Screen 19XR Chiller Display Menu Structure CVC/ICVC 19XR Service Menu Structure Time and Date Example of Time Schedule Operation Screen Example of Set Point Screen Example 1 Chiller Display Default Screen CVC/ICVC Display DataExample 3 Startup Display Screen Example 2 Maintstat Display ScreenDescription Status Units Point Startup Description Status Units PointExample 4 Compress Display Screen Example 5 Heatex Display ScreenExample 6 Power Display Screen Example 7 Ismstat Display ScreenCVC Icvc Description Status Units Point Menu Setpoint Select Description Status Units Point DefaultExample 8 CVC/ICVCPSWD Display Screen Example 9 Setpoint Display ScreenControl Algorithm Status Override Description Units Point Example 11 Override Display ScreenExample 12 Llmaint Display Screen Example 14 Wsmdefme Display Screen Example 13 Ismhist Display ScreenControl Algorithm Status Wsmdefme Description Units Point Example 15 Netopt Display Screen ISM Starter Config DataIsmconf Description Status Units Point Default Example 16 Ismconf Display ScreenSpare ALERT/ALARM Enable Example 18 SETUP1 Display ScreenExample 17 Options Display Screen Example 20 Leadlag Display Screen Example 19 SETUP2 Display ScreenLAG=2, STANDBY=3 Example 21 Rampdem Display Screen Description Status Units Point DefaultReset Type Example 22 Tempctl Display ScreenMode IGV VFD Normal Control mode occurs when Active Delta TSurge Prevention Mode occurs when Active Delta T PIC II System FunctionsPage Protective Safety Limits and Control Settings Page Capacity Overrides Evaporator Freeze Protection Icvc only a Page Surge Protection Fixed Speed Chiller Head Pressure Reference OutputPage Page Point Example of Attach to Network Device Screen Example of Holiday Period Screen Recycle Sequence Fig Default CVC/ICVC screen, press the MenuSTART-UP/SHUTDOWN Local Start-Up Local start-up or a manual start-up isEntering Condenser Water temperature plus 3 F -1.6C Job Data Required Before Initial START-UPEquipment Required 19XR Leak Test Procedures Page Page HFC-134a Pressure Temperature C HFC-134a Pressure Temperature FTemperature Pressure Inspect Wiring Perform dehydration as followsManufacturer Cable no Check StarterWhite G Software Configuration Parameter Benshaw RediStart Micro Menu Items Verify VFD Configuration and Change Parameters if Necessary Description Setting VFD Title Setting ParameterDescription Settings Press Status Press Compress Press Select Press Menu Press Status Press Compress Press SelectEstimated Minimum Load Conditions Load Surge Prevention Occurs TOO Soon Occurs TOO LateCCM Temperature Thermistors Control Test Menu Functions Charge Refrigerant into ChillerTests to be Devices Tested Performed Initial START-UP Refrigerant HFC-134a ChargeCheck Motor Rotation Dry Run to Test Start-Up SequenceCheck Oil Pressure and Compressor Stop To Start the Chiller Operating InstructionsOperator Duties To Stop the ChillerPumpout and Refrigerant Transfer Procedures Operating the Optional Pumpout UnitBearing Date Cooler Condenser CompressorTime FLATurn off pumpout condenser water Valve ConditionChillers with Isolation Valves General Maintenance Test After Service, Repair, or Major Leak IfWeekly Maintenance Guide Vane Actuator LinkageScheduled Maintenance Check Safety and Operating Controls MonthlyCompressor Bearing and Gear Maintenance Inspect the Heat Exchanger Tubes and Flow DevicesOrdering Replacement Chiller Parts When Optional Pumpout System ControlsTroubleshooting Guide Checking Pressure TransducersLlmaint HeatexOccdefcm ICE Build Terminate Pumpdown ModeShutdown in Progress Ready to StartAutorestart in Progress PrestartAlert Running Temp ControlLimited FaultRUN Capacity SensorStart ProtectiveFailure to StopPotential LossCommunication FREEZE-UPAutorestart Sensor AlertLOW OIL Pressure PendingOption Sensor Pressure AlertRecycle DiffuserThermistor Temperature F vs. Resistance/Voltage Drop DropThermistor Temperature C vs. Resistance/Voltage Drop Temperature PIC ResistancePower is connected to Plug J1 on each module Control ModulesIntegrated Starter Module Fig Chiller Control Module CCM FigReplacing Defective Processor Modules Integratedstartermodule Measure SCR Pairs Recorded Being Between CheckedHeat Exchanger Data English Number of Tubes English CodeHeat Exchanger Data SI Number of Tubes CodeCompressor Weights 19XR Additional Data for Marine Waterboxes19XR Motor Weights Standard and High Efficiency Motors English Motor19XR Waterbox Cover Weights English lb 19XR Waterbox Cover Weights SI kg Optional Pumpout System Electrical Data Additional Miscellaneous WeightsMotor Voltage Code Compressor Assembly Torques Description TorqueView B High Speed Shaft 19XR Compressor Clearances Compressor Code100 Allen-Bradley Wye-Delta Unit-Mounted Starter101 102 ISM103 Temp104 105 106 Power Panel Wiring Schematic 107Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP 108Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DP 109Ground Fault Phase Current Option Separate Metering Option111 112 AUX113 FU Fuse114 115 VFDTypical Variable Frequency Drive VFD Wiring Schematic 116117 118 119 120 121 122 Index Index Remove and use for job file JOB Data RequiredInspect Wiring and Record Electrical Data Ratings CL-260.0 40 to 10010 to 15 toCL-4 105 to 115 200 to460 85 to20 to Psi 30 to50 to CL-6125 150 to90 to 125 to90 to 100 65 toAmp 250 CL-8 25 to CL-950 to 145 CL-100000 to 0200 0000 to0200 CL-11028 10 to Job Sheet 60 for 60 Hz and 50 for 50 Hz 002 Power Module Dependent Selected motor 100% amps004 To H.022 Job Sheet 60 for 60 Hz and 50 for 50 Hz 000 100 to Selected line voltageCL-13 CCN Local Reset CL-14Page Incurring obligations
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19XR, XRV specifications

The Carrier 19XR and 19XRV chillers are sophisticated cooling solutions that represent the forefront of HVAC technology. Designed for large commercial and industrial applications, these chillers provide exceptional performance, energy efficiency, and reliability, making them ideal for a variety of environments ranging from hospitals to manufacturing facilities.

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