Carrier Guide Vane Calibration and Alarm Codes for Chilllers

Page 79

Table 11 — CVC/ICVC Primary and Secondary Messages and

Custom Alarm/Alert Messages with Troubleshooting Guides (cont)

D. PRE-START ALERTS: These alerts only delay start-up. When alert is corrected, the start-up will continue. No reset is necessary.

STATE

PRIMARY

SECONDARY

ALARM MESSAGE

ADDITIONAL CAUSE/REMEDY

MESSAGE

MESSAGE

PRIMARY CAUSE

 

 

100

PRESTART

STARTS LIMIT

100->Excessive compressor

Depress the RESET softkey if additional start is

 

ALERT

EXCEEDED

starts (8 in 12 hours)

required. Reassess start-up requirements.

101

PRESTART

HIGH BEARING

101->Comp Thrust Bearing

Check oil heater for proper operation.

 

ALERT

TEMPERATURE

Temp [VALUE] exceeded

Check for low oil level, partially closed coil supply

 

 

 

limit of [LIMIT]*.

valves, clogged oil filters, etc.

 

 

 

 

Check the sensor wiring and accuracy.

 

 

 

 

Check configurable range in SETUP1 screen.

102

PRESTART

HIGH MOTOR

102->Comp Motor Winding Temp

Check motor sensors for wiring and accuracy.

 

ALERT

TEMPERATURE

[VALUE] exceeded limit

Check motor cooling line for proper operation, or

 

 

 

of [LIMIT]*.

restrictions.

 

 

 

 

Check for excessive starts within a short time span.

 

 

 

 

Check configurable range in SETUP1 screen.

103

PRESTART

HIGH DISCHARGE

103->Comp Discharge Temp

Allow discharge sensor to cool.

 

ALERT

TEMP

[VALUE] exceeded limit of

Check for sensor wiring and accuracy.

 

 

 

[LIMIT]*.

Check for excessive starts.

 

 

 

 

Check configurable range in SETUP1 screen.

104

PRESTART

LOW REFRIGERANT

104->Evaporator Refrig Temp

Check transducer wiring and accuracy.

 

ALERT

TEMP

[VALUE] exceeded limit of

Check for low chilled fluid supply temperatures.

 

 

 

[LIMIT]*.

Check refrigerant charge.

105

PRESTART

LOW OIL

105->Oil Sump Temp [VALUE]

Check oil heater contactor/relay and power.

 

ALERT

TEMPERATURE

exceeded limit of [LIMIT]*.

Check oil level and oil pump operation.

106

PRESTART

HIGH CONDENSER

106->Condenser Pressure

Check transducer wiring and accuracy.

 

ALERT

PRESSURE

[VALUE] exceeded limit of

Check for high condenser water temperatures.

 

 

 

[LIMIT]*.

 

107

PRESTART

LOW LINE

107->Average Line Voltage

Check voltage supply. Check voltage transformers.

 

ALERT

VOLTAGE

[VALUE] exceeded limit of

Consult power utility if voltage is low.

 

 

 

[LIMIT]*.

 

108

PRESTART

HIGH LINE

108->Average Line Voltage

Check voltage supply.

 

ALERT

VOLTAGE

[VALUE] exceeded limit of

Check power transformers.

 

 

 

[LIMIT]*.

Consult power utility if voltage is high.

109

PRESTART

GUIDE VANE

109->Actual Guide Vane

Calibrate guide vane actuator in Control Test.

 

ALERT

CALIBRATION

Pos Calibration Required

 

 

 

 

Before Start-Up

 

*[LIMIT] is shown on the CVC/ICVC as temperature, pressure, voltage, etc., predefined or selected by the operator as an override or an alert. [VALUE] is the actual pressure, temperature, voltage, etc., at which the control tripped.

E. START-UP IN PROGRESS

PRIMARY MESSAGE

SECONDARY MESSAGE

CAUSE/REMEDY

 

 

 

STARTUP IN PROGRESS

OCCUPIED MODE

Chiller is starting. Time schedule is occupied.

STARTUP IN PROGRESS

REMOTE CONTACT CLOSED

Chiller is starting. Remote contacts are enabled and closed.

STARTUP IN PROGRESS

START COMMAND IN EFFECT

Chiller is starting. Chiller START/STOP in MAINSTAT manually forced to

 

 

start.

AUTORESTART IN PROGRESS

OCCUPIED MODE

Chiller is starting after power failure. Time schedule is occupied.

AUTORESTART IN PROGRESS

REMOTE CONTACT CLOSED

Chiller is starting after power failure. Remote contacts are enabled and

 

 

closed.

AUTORESTART IN PROGRESS

START COMMAND IN EFFECT

Chiller is starting after power failure. Chiller START/STOP on MAINSTAT

 

 

manually forced to start.

F. NORMAL RUN

PRIMARY MESSAGE

SECONDARY MESSAGE

CAUSE/REMEDY

RUNNING — RESET ACTIVE

4-20 mA SIGNAL

Auto chilled water reset active based on external input.

RUNNING — RESET ACTIVE

REMOTE TEMP SENSOR

Auto chilled water reset active based on external input.

RUNNING — RESET ACTIVE

CHW TEMP DIFFERENCE

Auto chilled water reset active based on cooler T.

RUNNING — TEMP CONTROL

LEAVING CHILLED WATER

Default method of temperature control.

RUNNING — TEMP CONTROL

ENTERING CHILLED WATER

Entering Chilled Water (ECW) control enabled in TEMP_CTL screen

RUNNING — TEMP CONTROL

TEMPERATURE RAMP LOADING

Ramp Loading in effect. Use RAMP_DEM screen to modify.

RUNNING — DEMAND LIMITED

BY DEMAND RAMP LOADING

Ramp Loading in effect. Use RAMP_DEM screen to modify.

RUNNING — DEMAND LIMITED

BY LOCAL DEMAND SETPOINT

Demand limit set point is less than actual demand.

RUNNING — DEMAND LIMITED

BY 4-20 mA SIGNAL

Demand limit is active based on external auto demand limit option.

RUNNING — DEMAND LIMITED

BY CCN SIGNAL

Demand limit is active based on control limit signal from CCN.

RUNNING — DEMAND LIMITED

BY LOADSHED/REDLINE

Demand limit is active based on LOADSHED screen set-up.

RUNNING — TEMP CONTROL

HOT GAS BYPASS

Hot gas bypass option is energized. See stall prevention in the control

 

 

section.

RUNNING — DEMAND LIMITED

BY LOCAL SIGNAL

Active demand limit manually overridden on MAINSTAT table.

RUNNING —TEMP CONTROL

ICE BUILD MODE

Chiller is running under Ice Build temperature control.

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Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents Contents Abbreviations and Explanations Introduction19XR Identification Chiller FamiliarizationTypical 19XR Components Motor and Lubricating OIL Cooling Cycle Refrigeration CycleLubrication Cycle VFD Cooling CycleUnit-Mounted Solid-State Starter Optional Starting EquipmentControls Unit-Mounted Wye-Delta Starter OptionalDefinitions Variable Frequency Drive VFD 19XR Controls and Sensor Locations PIC II Component Panel Location Major PIC II Components Panel LocationsControl Panel CVC/ICVC Operation and Menus Fig Example of Status Screen 19XR Chiller Display Menu Structure CVC/ICVC 19XR Service Menu Structure Time and Date Example of Time Schedule Operation Screen Example of Set Point Screen CVC/ICVC Display Data Example 1 Chiller Display Default ScreenStartup Description Status Units Point Example 2 Maintstat Display ScreenDescription Status Units Point Example 3 Startup Display ScreenExample 5 Heatex Display Screen Example 4 Compress Display ScreenExample 7 Ismstat Display Screen Example 6 Power Display ScreenExample 9 Setpoint Display Screen Menu Setpoint Select Description Status Units Point DefaultExample 8 CVC/ICVCPSWD Display Screen CVC Icvc Description Status Units PointControl Algorithm Status Override Description Units Point Example 11 Override Display ScreenExample 12 Llmaint Display Screen Example 14 Wsmdefme Display Screen Example 13 Ismhist Display ScreenControl Algorithm Status Wsmdefme Description Units Point Example 16 Ismconf Display Screen ISM Starter Config DataIsmconf Description Status Units Point Default Example 15 Netopt Display ScreenSpare ALERT/ALARM Enable Example 18 SETUP1 Display ScreenExample 17 Options Display Screen Example 20 Leadlag Display Screen Example 19 SETUP2 Display ScreenLAG=2, STANDBY=3 Example 22 Tempctl Display Screen Description Status Units Point DefaultReset Type Example 21 Rampdem Display ScreenPIC II System Functions Normal Control mode occurs when Active Delta TSurge Prevention Mode occurs when Active Delta T Mode IGV VFDPage Protective Safety Limits and Control Settings Page Capacity Overrides Evaporator Freeze Protection Icvc only a Page Head Pressure Reference Output Surge Protection Fixed Speed ChillerPage Page Point Example of Attach to Network Device Screen Example of Holiday Period Screen Local Start-Up Local start-up or a manual start-up is Default CVC/ICVC screen, press the MenuSTART-UP/SHUTDOWN Recycle Sequence FigEntering Condenser Water temperature plus 3 F -1.6C Job Data Required Before Initial START-UPEquipment Required 19XR Leak Test Procedures Page Page HFC-134a Pressure Temperature C HFC-134a Pressure Temperature FTemperature Pressure Perform dehydration as follows Inspect WiringManufacturer Cable no Check StarterWhite G Software Configuration Parameter Benshaw RediStart Micro Menu Items Verify VFD Configuration and Change Parameters if Necessary Description Setting VFD Title Setting ParameterDescription Settings Press Menu Press Status Press Compress Press Select Press Status Press Compress Press SelectLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Estimated Minimum Load ConditionsCCM Temperature Thermistors Control Test Menu Functions Charge Refrigerant into ChillerTests to be Devices Tested Performed Refrigerant HFC-134a Charge Initial START-UPCheck Motor Rotation Dry Run to Test Start-Up SequenceCheck Oil Pressure and Compressor Stop To Stop the Chiller Operating InstructionsOperator Duties To Start the ChillerOperating the Optional Pumpout Unit Pumpout and Refrigerant Transfer ProceduresFLA Date Cooler Condenser CompressorTime BearingValve Condition Turn off pumpout condenser waterChillers with Isolation Valves Test After Service, Repair, or Major Leak If General MaintenanceGuide Vane Actuator Linkage Weekly MaintenanceCheck Safety and Operating Controls Monthly Scheduled MaintenanceInspect the Heat Exchanger Tubes and Flow Devices Compressor Bearing and Gear MaintenanceOptional Pumpout System Controls Ordering Replacement Chiller Parts WhenChecking Pressure Transducers Troubleshooting GuideLlmaint HeatexOccdefcm Ready to Start Terminate Pumpdown ModeShutdown in Progress ICE BuildRunning Temp Control PrestartAlert Autorestart in ProgressSensor FaultRUN Capacity LimitedStop ProtectiveFailure to StartFREEZE-UP LossCommunication PotentialPending Sensor AlertLOW OIL Pressure AutorestartDiffuser Pressure AlertRecycle Option SensorDrop Thermistor Temperature F vs. Resistance/Voltage DropTemperature PIC Resistance Thermistor Temperature C vs. Resistance/Voltage DropControl Modules Power is connected to Plug J1 on each moduleIntegrated Starter Module Fig Chiller Control Module CCM FigReplacing Defective Processor Modules Integratedstartermodule Checked Measure SCR Pairs Recorded Being BetweenNumber of Tubes English Code Heat Exchanger Data EnglishNumber of Tubes Code Heat Exchanger Data SI19XR Additional Data for Marine Waterboxes Compressor WeightsEnglish Motor 19XR Motor Weights Standard and High Efficiency Motors19XR Waterbox Cover Weights English lb 19XR Waterbox Cover Weights SI kg Optional Pumpout System Electrical Data Additional Miscellaneous WeightsMotor Voltage Code Description Torque Compressor Assembly TorquesCompressor Code View B High Speed Shaft 19XR Compressor ClearancesAllen-Bradley Wye-Delta Unit-Mounted Starter 100101 ISM 102Temp 103104 105 106 107 Power Panel Wiring Schematic108 Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP109 Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DPSeparate Metering Option Ground Fault Phase Current Option111 AUX 112FU Fuse 113114 VFD 115116 Typical Variable Frequency Drive VFD Wiring Schematic117 118 119 120 121 122 Index Index JOB Data Required Remove and use for job fileCL-2 Inspect Wiring and Record Electrical Data Ratings15 to 40 to 10010 to 60.0CL-4 85 to 200 to460 105 to 115CL-6 30 to50 to 20 to Psi125 to 150 to90 to 12590 to 100 65 toAmp 250 CL-8 CL-9 25 toCL-10 50 to 145CL-11 0000 to0200 0000 to 0200000 100 to Selected line voltage 002 Power Module Dependent Selected motor 100% amps004 To H.022 Job Sheet 60 for 60 Hz and 50 for 50 Hz 028 10 to Job Sheet 60 for 60 Hz and 50 for 50 HzCL-13 CL-14 CCN Local ResetPage Incurring obligations
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19XR, XRV specifications

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