Carrier Essential Guide Vane Calibration and Troubleshooting for 19XR Models

Page 82

Table 11 — CVC/ICVC Primary and Secondary Messages and

Custom Alarm/Alert Messages with Troubleshooting Guides (cont)

I. CHILLER PROTECT LIMIT FAULTS (cont)

STATE

PRIMARY

SECONDARY

ALARM MESSAGE

ADDITIONAL

MESSAGE

MESSAGE

PRIMARY CAUSE

CAUSE/REMEDY

 

227

PROTECTIVE

OIL PRESS

227->Oil Pump Delta P

Check transducer wiring and accuracy.

 

LIMIT

SENSOR FAULT

[VALUE] exceeded limit of

Check power supply to pump.

 

 

 

[LIMIT]*.

Check pump operation.

 

 

 

 

Check transducer calibration.

228

PROTECTIVE

LOW OIL

228->Oil Pump Delta P

Check transducer wiring and accuracy.

 

LIMIT

PRESSURE

[VALUE] exceeded limit of

Check power supply to pump.

 

 

 

[LIMIT].*

Check pump operation.

 

 

 

 

Check oil level.

 

 

 

 

Check for partially closed service valves.

 

 

 

 

Check oil filters.

 

 

 

 

Check for foaming oil at start-up.

 

 

 

 

Check transducer calibration.

229

PROTECTIVE

LOW CHILLED

229->Low Chilled Water

Perform pump control test.

 

LIMIT

WATER FLOW

Flow; Check Delta P Config

Check transducer accuracy and wiring.

 

 

 

& Calibration

Check water valves.

 

 

 

 

Check transducer calibration.

230

PROTECTIVE

LOW CONDENSER

230->Low Condenser Water

Perform pump control test.

 

LIMIT

WATER FLOW

Flow; Check Delta P Config

Check transducer accuracy and wiring.

 

 

 

& Calibration

Check water valves.

 

 

 

 

Check transducer calibration.

231

PROTECTIVE

HIGH DISCHARGE

231->Comp Discharge

Check sensor resistance or voltage drop.

 

LIMIT

TEMP

Temp [VALUE] exceeded

Check for proper wiring.

 

 

 

limit of [LIMIT].*

Check for proper condenser flow and temperature.

 

 

 

 

Check for proper inlet guide vane and diffuser

 

 

 

 

actuator operation.

 

 

 

 

Check for fouled tubes or noncondensables in the

 

 

 

 

system.

232

PROTECTIVE

LOW REFRIGERANT

232->Evaporator Refrig

Check for proper refrigerant charge.

 

LIMIT

TEMP

Temp [VALUE] exceeded

Check float operation.

 

 

 

limit of [LIMIT]*.

Check for proper fluid flow and temperature.

 

 

 

 

Check for proper inlet guide vane operation.

233

PROTECTIVE

HIGH MOTOR

233->Comp Motor Winding

Check motor sensors wiring and accuracy.

 

LIMIT

TEMPERATURE

Temp [VALUE] exceeded

Check motor cooling line for proper operation, or

 

 

 

limit of [LIMIT]*.

restrictions.

 

 

 

 

Check for excessive starts within a short time span.

234

PROTECTIVE

HIGH BEARING

234->Comp Thrust Bearing

Check oil heater for proper operation.

 

LIMIT

TEMPERATURE

Temp [VALUE] exceeded

Check for low oil level, partially closed oil supply

 

 

 

limit of [LIMIT]*.

valves, clogged oil filters, etc.

 

 

 

 

Check the sensor wiring and accuracy.

235

PROTECTIVE

HIGH CONDENSER

235->Condenser Pressure

Check for high condenser water temperatures, low

 

LIMIT

PRESSURE

[VALUE] exceeded limit of

water flow, fouled tubes.

 

 

 

[LIMIT]*.

Check for division plate/gasket bypass.

 

 

 

 

Check for noncondensables.

 

 

 

 

Check transducer wiring and accuracy.

236

PROTECTIVE

CCN OVERRIDE

236->CCN Override Stop

CCN has signaled the chiller to stop. Reset and

 

LIMIT

STOP

while in LOCAL run mode

restart when ready. If the signal was sent by the

 

 

 

 

CVC/ICVC, release the stop signal on the STATUS01

 

 

 

 

table.

237

PROTECTIVE

SPARE SAFETY

237->Spare Safety Device

Spare safety input has tripped or factory installed

 

LIMIT

DEVICE

 

jumper is not present.

238

PROTECTIVE

EXCESSIVE

238->Compressor Surge:

Check condenser flow and temperatures.

 

LIMIT

COMPR SURGE

Check condenser water

Check surge protection configuration.

 

 

 

temp and flow

 

239

PROTECTIVE

TRANSDUCER

239->Transducer Voltage

 

 

LIMIT

VOLTAGE FAULT

Ref [VALUE] exceeded limit

 

 

 

 

of [LIMIT]*.

 

240

PROTECTIVE

LOW DISCHARGE

240->Check for Oil in

 

 

LIMIT

SUPERHEAT

Refrigerant or Overcharge

 

 

 

 

of Refrigerant

 

241

LOSS OF

WITH STARTER

241->Loss of Communica-

Check wiring to ISM.

 

COMMUNICATION

MODULE

tion With Starter.

 

242

LOSS OF

WITH CCM

242->Loss of Communica-

Check wiring to CCM.

 

COMMUNICATION

MODULE

tion With CCM.

 

243

POTENTIAL

EVAP PRESS/TEMP

243->Evaporator Refrig

Check for proper refrigerant charge.

 

FREEZE-UP

TOO LOW

Temp [VALUE] exceeded

Check float operation.

 

 

 

limit of [LIMIT]*.

Check for proper fluid flow and temperature.

 

 

 

 

Check for proper inlet guide vane operation.

244

POTENTIAL

COND PRESS/TEMP

244->Condenser Refrig

 

 

FREEZE-UP

TOO LOW

Temp [VALUE] exceeded

 

 

 

 

limit of [LIMIT]*.

 

245

PROTECTIVE

VFD SPEED

245->Actual VFD Speed

 

 

LIMIT

OUT OF RANGE

[VALUE] exceeded limit of

 

 

 

 

[LIMIT]*.

 

82

Image 82
Contents Start-Up, Operation, and Maintenance Instructions Safety ConsiderationsContents Contents Introduction Abbreviations and ExplanationsChiller Familiarization 19XR IdentificationTypical 19XR Components Refrigeration Cycle Motor and Lubricating OIL Cooling CycleVFD Cooling Cycle Lubrication CycleStarting Equipment Unit-Mounted Solid-State Starter OptionalControls Unit-Mounted Wye-Delta Starter OptionalDefinitions Variable Frequency Drive VFD 19XR Controls and Sensor Locations Major PIC II Components Panel Locations PIC II Component Panel LocationControl Panel CVC/ICVC Operation and Menus Fig Example of Status Screen 19XR Chiller Display Menu Structure CVC/ICVC 19XR Service Menu Structure Time and Date Example of Time Schedule Operation Screen Example of Set Point Screen Example 1 Chiller Display Default Screen CVC/ICVC Display DataExample 3 Startup Display Screen Example 2 Maintstat Display ScreenDescription Status Units Point Startup Description Status Units PointExample 4 Compress Display Screen Example 5 Heatex Display ScreenExample 6 Power Display Screen Example 7 Ismstat Display ScreenCVC Icvc Description Status Units Point Menu Setpoint Select Description Status Units Point DefaultExample 8 CVC/ICVCPSWD Display Screen Example 9 Setpoint Display ScreenControl Algorithm Status Override Description Units Point Example 11 Override Display ScreenExample 12 Llmaint Display Screen Example 14 Wsmdefme Display Screen Example 13 Ismhist Display ScreenControl Algorithm Status Wsmdefme Description Units Point Example 15 Netopt Display Screen ISM Starter Config DataIsmconf Description Status Units Point Default Example 16 Ismconf Display ScreenSpare ALERT/ALARM Enable Example 18 SETUP1 Display ScreenExample 17 Options Display Screen Example 20 Leadlag Display Screen Example 19 SETUP2 Display ScreenLAG=2, STANDBY=3 Example 21 Rampdem Display Screen Description Status Units Point DefaultReset Type Example 22 Tempctl Display ScreenMode IGV VFD Normal Control mode occurs when Active Delta TSurge Prevention Mode occurs when Active Delta T PIC II System FunctionsPage Protective Safety Limits and Control Settings Page Capacity Overrides Evaporator Freeze Protection Icvc only a Page Surge Protection Fixed Speed Chiller Head Pressure Reference OutputPage Page Point Example of Attach to Network Device Screen Example of Holiday Period Screen Recycle Sequence Fig Default CVC/ICVC screen, press the MenuSTART-UP/SHUTDOWN Local Start-Up Local start-up or a manual start-up isEntering Condenser Water temperature plus 3 F -1.6C Job Data Required Before Initial START-UPEquipment Required 19XR Leak Test Procedures Page Page HFC-134a Pressure Temperature C HFC-134a Pressure Temperature FTemperature Pressure Inspect Wiring Perform dehydration as followsManufacturer Cable no Check StarterWhite G Software Configuration Parameter Benshaw RediStart Micro Menu Items Verify VFD Configuration and Change Parameters if Necessary Description Setting VFD Title Setting ParameterDescription Settings Press Status Press Compress Press Select Press Menu Press Status Press Compress Press SelectEstimated Minimum Load Conditions Load Surge Prevention Occurs TOO Soon Occurs TOO LateCCM Temperature Thermistors Control Test Menu Functions Charge Refrigerant into ChillerTests to be Devices Tested Performed Initial START-UP Refrigerant HFC-134a ChargeCheck Motor Rotation Dry Run to Test Start-Up SequenceCheck Oil Pressure and Compressor Stop To Start the Chiller Operating InstructionsOperator Duties To Stop the ChillerPumpout and Refrigerant Transfer Procedures Operating the Optional Pumpout UnitBearing Date Cooler Condenser CompressorTime FLATurn off pumpout condenser water Valve ConditionChillers with Isolation Valves General Maintenance Test After Service, Repair, or Major Leak IfWeekly Maintenance Guide Vane Actuator LinkageScheduled Maintenance Check Safety and Operating Controls MonthlyCompressor Bearing and Gear Maintenance Inspect the Heat Exchanger Tubes and Flow DevicesOrdering Replacement Chiller Parts When Optional Pumpout System ControlsTroubleshooting Guide Checking Pressure TransducersLlmaint HeatexOccdefcm ICE Build Terminate Pumpdown ModeShutdown in Progress Ready to StartAutorestart in Progress PrestartAlert Running Temp ControlLimited FaultRUN Capacity SensorStart ProtectiveFailure to StopPotential LossCommunication FREEZE-UPAutorestart Sensor AlertLOW OIL Pressure PendingOption Sensor Pressure AlertRecycle DiffuserThermistor Temperature F vs. Resistance/Voltage Drop DropThermistor Temperature C vs. Resistance/Voltage Drop Temperature PIC ResistancePower is connected to Plug J1 on each module Control ModulesIntegrated Starter Module Fig Chiller Control Module CCM FigReplacing Defective Processor Modules Integratedstartermodule Measure SCR Pairs Recorded Being Between CheckedHeat Exchanger Data English Number of Tubes English CodeHeat Exchanger Data SI Number of Tubes CodeCompressor Weights 19XR Additional Data for Marine Waterboxes19XR Motor Weights Standard and High Efficiency Motors English Motor19XR Waterbox Cover Weights English lb 19XR Waterbox Cover Weights SI kg Optional Pumpout System Electrical Data Additional Miscellaneous WeightsMotor Voltage Code Compressor Assembly Torques Description TorqueView B High Speed Shaft 19XR Compressor Clearances Compressor Code100 Allen-Bradley Wye-Delta Unit-Mounted Starter101 102 ISM103 Temp104 105 106 Power Panel Wiring Schematic 107Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP 108Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DP 109Ground Fault Phase Current Option Separate Metering Option111 112 AUX113 FU Fuse114 115 VFDTypical Variable Frequency Drive VFD Wiring Schematic 116117 118 119 120 121 122 Index Index Remove and use for job file JOB Data RequiredInspect Wiring and Record Electrical Data Ratings CL-260.0 40 to 10010 to 15 toCL-4 105 to 115 200 to460 85 to20 to Psi 30 to50 to CL-6125 150 to90 to 125 to90 to 100 65 toAmp 250 CL-8 25 to CL-950 to 145 CL-100000 to 0200 0000 to0200 CL-11028 10 to Job Sheet 60 for 60 Hz and 50 for 50 Hz 002 Power Module Dependent Selected motor 100% amps004 To H.022 Job Sheet 60 for 60 Hz and 50 for 50 Hz 000 100 to Selected line voltageCL-13 CCN Local Reset CL-14Page Incurring obligations
Related manuals
Manual 40 pages 46.08 Kb

19XR, XRV specifications

The Carrier 19XR and 19XRV chillers are sophisticated cooling solutions that represent the forefront of HVAC technology. Designed for large commercial and industrial applications, these chillers provide exceptional performance, energy efficiency, and reliability, making them ideal for a variety of environments ranging from hospitals to manufacturing facilities.

One of the most significant features of the Carrier 19XR and 19XRV chillers is their advanced scroll compressor technology. These units employ a tandem scroll design that enhances efficiency while minimizing operational noise. This makes them ideal for urban environments where noise restrictions may be in place. Moreover, the compressors are equipped with variable speed drive options in the 19XRV model, which allows for greater energy savings by adjusting cooling output based on real-time demand.

In addition to their advanced compressors, the 19XR and 19XRV units incorporate the Carrier GreenChoice refrigerant, which has a lower global warming potential compared to traditional refrigerants. This innovative choice not only meets regulatory requirements but also contributes to sustainability goals, making these chillers a responsible choice for environmentally conscious organizations.

The units are engineered with a robust heat exchanger design, which enhances heat transfer efficiency and overall system performance. This ensures optimal operation even in extreme conditions. They feature a microprocessor-based control system that allows for precise monitoring and control of the chiller’s performance, enabling operators to make real-time adjustments to maximize energy efficiency.

The Carrier 19XR and 19XRV chillers also prioritize serviceability. The design incorporates easy access to key components, simplifying maintenance procedures and reducing downtime. This focus on maintainability extends the lifespan of the equipment, leading to lower lifecycle costs.

In terms of connectivity, these chillers are equipped with advanced Building Management System (BMS) integration capabilities. This allows for seamless monitoring and control of the chillers using a centralized platform, facilitating energy management and operational optimization.

Overall, the Carrier 19XR and 19XRV chillers stand out in the market for their blend of cutting-edge technology, energy efficiency, and user-friendly features. They are engineered to meet the demanding needs of modern commercial and industrial applications, making them a preferred choice for facility managers seeking reliable cooling solutions.