Carrier Comprehensive Guide on Chiller Alarm Codes and Guide Vane Calibration

Page 83

Table 11 — CVC/ICVC Primary and Secondary Messages and

Custom Alarm/Alert Messages with Troubleshooting Guides (cont)

I. CHILLER PROTECT LIMIT FAULTS (cont)

STATE

PRIMARY

SECONDARY

ALARM MESSAGE

ADDITIONAL

MESSAGE

MESSAGE

PRIMARY CAUSE

CAUSE/REMEDY

 

246

PROTECTIVE

INVALID DIFFUSER

246->Diffuser Control Invalid

Check diffuser/guide vane schedule.

 

LIMIT

CONFIG

Configuration:

 

 

 

 

Check SETUP2 Entries.

 

247

PROTECTIVE

DIFFUSER POSITION

247->Diffuser Position Fault:

Check rotating stall transducer wiring and

 

LIMIT

FAULT

Check Guide Vane and Diffuser

accuracy.

 

 

 

Actuators

Check diffuser schedule.

 

 

 

 

Check for proper operation of diffuser actuator

 

 

 

 

and inlet guide vane actuator.

 

 

 

 

Check diffuser coupling.

 

 

 

 

Check inlet guide vane operation.

 

 

 

 

Check inlet guide vane calibration.

 

 

 

 

Check diffuser/inlet guide vane schedule.

 

 

 

 

Check diffuser mechanical set-up for proper

 

 

 

 

orientation.

 

 

 

 

If not using variable diffuser, check that the

 

 

 

 

option has not been enabled.

248

PROTECTIVE

SPARE TEMPERATURE

248->Spare Temperature #1

 

 

LIMIT

#1

[VALUE] exceeded limit of

 

 

 

 

[LIMIT]*.

 

249

PROTECTIVE

SPARE TEMPERATURE

249->Spare Temperature #2

 

 

LIMIT

#2

[VALUE] exceeded limit of

 

 

 

 

[LIMIT]*.

 

250

PROTECTIVE

REFRIGERANT LEAK

250->Refrigerant Leak Sensor

The refrigerant leak detector’s output wired to

 

LIMIT

SENSOR

[VALUE] exceeded Limit of

J5-5 and J5-6 on the CCM module has

 

 

 

[LIMIT]*.

reached the alarm limit.

 

 

 

 

Check leak detector and for leaks.

251

PROTECTIVE

ISM CONFIG

251->ISM Config Conflict (ISM

Confirm valid settings in ISM_CONF screen.

 

LIMIT

CONFLICT

Uploaded); Verify to Reset Alarm

 

252

PROTECTIVE

ISM CONFIG

252->ISM Config Conflict (ISM

Confirm valid settings in ISM_CONF screen.

 

LIMIT

CONFLICT

Downloaded); Verify to Reset

 

 

 

 

Alarm

 

253

PROTECTIVE

GUIDE VANE

253->Guide Vane Fault [VALUE].

Enter Control Test and execute Guide Vane

 

LIMIT

CALIBRATION

Check Calibration.

Calibration. Check guide vane feedback (ter-

 

 

 

 

minals J4-9 and J4-10) on the CCM module.

*[LIMIT] is shown on the CVC/ICVC as the temperature, pressure, voltage, etc., set point predefined or selected by the operator as an override, alert, or alarm condition. [VALUE] is the actual pressure, temperature, voltage, etc., at which the control tripped.

J. CHILLER ALERTS

STATE

PRIMARY

SECONDARY

ALARM MESSAGE

ADDITIONAL

MESSAGE

MESSAGE

PRIMARY CAUSE

CAUSE/REMEDY

 

140

SENSOR ALERT

LEAVING COND

140->Sensor Fault:

Check sensor resistance or voltage drop.

 

 

WATER TEMP

Check Leaving Cond Water

Check for proper wiring.

 

 

 

Sensor

 

141

SENSOR ALERT

ENTERING COND

141->Sensor Fault:

Check sensor resistance or voltage drop.

 

 

WATER TEMP

Check Entering Cond Water

Check for proper wiring.

 

 

 

Sensor

 

142

LOW OIL PRESSURE

CHECK OIL FILTER

142->Low Oil Pressure Alert.

Check for partially or closed shut-off valves.

 

ALERT

 

Check Oil Filter.

Check oil filter.

 

 

 

 

Check oil pump and power supply.

 

 

 

 

Check oil level.

 

 

 

 

Check for foaming oil at start-up.

 

 

 

 

Check transducer wiring and accuracy.

143

AUTORESTART

LINE PHASE

143->Line Phase Loss

Power loss has been detected in any phase.

 

PENDING

LOSS

 

Chiller automatically restarting.

144

AUTORESTART

LINE VOLTAGE

144->Single Cycle Line

A drop in line voltage has been detected within

 

PENDING

DROP OUT

Voltage Dropout

2 voltage cycles. Chiller automatically restarting if

 

 

 

 

Autorestart option is enabled.

145

AUTORESTART

HIGH LINE

145>Line Overvoltage —

Check line power.

 

PENDING

VOLTAGE

Average Line Volt [VALUE]

 

146

AUTORESTART

LOW LINE

146->Line Undervoltage —

Check line power.

 

PENDING

VOLTAGE

Average Line Volt [VALUE]

 

147

AUTORESTART

STARTER MODULE

147->Starter Module Power-

ISM has detected a hardware fault and has reset.

 

PENDING

RESET

On Reset When Running

Chiller automatically restarting.

148

AUTORESTART

POWER LOSS

148->Control Power-Loss

Check control power.

 

PENDING

 

When Running

 

83

Image 83
Contents Safety Considerations Start-Up, Operation, and Maintenance InstructionsContents Contents Abbreviations and Explanations Introduction19XR Identification Chiller FamiliarizationTypical 19XR Components Motor and Lubricating OIL Cooling Cycle Refrigeration CycleLubrication Cycle VFD Cooling CycleUnit-Mounted Solid-State Starter Optional Starting EquipmentDefinitions Unit-Mounted Wye-Delta Starter OptionalControls Variable Frequency Drive VFD 19XR Controls and Sensor Locations PIC II Component Panel Location Major PIC II Components Panel LocationsControl Panel CVC/ICVC Operation and Menus Fig Example of Status Screen 19XR Chiller Display Menu Structure CVC/ICVC 19XR Service Menu Structure Time and Date Example of Time Schedule Operation Screen Example of Set Point Screen CVC/ICVC Display Data Example 1 Chiller Display Default ScreenStartup Description Status Units Point Example 2 Maintstat Display ScreenDescription Status Units Point Example 3 Startup Display ScreenExample 5 Heatex Display Screen Example 4 Compress Display ScreenExample 7 Ismstat Display Screen Example 6 Power Display ScreenExample 9 Setpoint Display Screen Menu Setpoint Select Description Status Units Point DefaultExample 8 CVC/ICVCPSWD Display Screen CVC Icvc Description Status Units PointExample 12 Llmaint Display Screen Example 11 Override Display ScreenControl Algorithm Status Override Description Units Point Control Algorithm Status Wsmdefme Description Units Point Example 13 Ismhist Display ScreenExample 14 Wsmdefme Display Screen Example 16 Ismconf Display Screen ISM Starter Config DataIsmconf Description Status Units Point Default Example 15 Netopt Display ScreenExample 17 Options Display Screen Example 18 SETUP1 Display ScreenSpare ALERT/ALARM Enable LAG=2, STANDBY=3 Example 19 SETUP2 Display ScreenExample 20 Leadlag Display Screen Example 22 Tempctl Display Screen Description Status Units Point DefaultReset Type Example 21 Rampdem Display ScreenPIC II System Functions Normal Control mode occurs when Active Delta TSurge Prevention Mode occurs when Active Delta T Mode IGV VFDPage Protective Safety Limits and Control Settings Page Capacity Overrides Evaporator Freeze Protection Icvc only a Page Head Pressure Reference Output Surge Protection Fixed Speed ChillerPage Page Point Example of Attach to Network Device Screen Example of Holiday Period Screen Local Start-Up Local start-up or a manual start-up is Default CVC/ICVC screen, press the MenuSTART-UP/SHUTDOWN Recycle Sequence FigEntering Condenser Water temperature plus 3 F -1.6C Equipment Required Before Initial START-UPJob Data Required 19XR Leak Test Procedures Page Page Temperature Pressure HFC-134a Pressure Temperature FHFC-134a Pressure Temperature C Perform dehydration as follows Inspect WiringWhite G Check StarterManufacturer Cable no Software Configuration Parameter Benshaw RediStart Micro Menu Items Verify VFD Configuration and Change Parameters if Necessary Description Settings VFD Title Setting ParameterDescription Setting Press Menu Press Status Press Compress Press Select Press Status Press Compress Press SelectLoad Surge Prevention Occurs TOO Soon Occurs TOO Late Estimated Minimum Load ConditionsCCM Temperature Thermistors Tests to be Devices Tested Performed Charge Refrigerant into ChillerControl Test Menu Functions Refrigerant HFC-134a Charge Initial START-UPCheck Oil Pressure and Compressor Stop Dry Run to Test Start-Up SequenceCheck Motor Rotation To Stop the Chiller Operating InstructionsOperator Duties To Start the ChillerOperating the Optional Pumpout Unit Pumpout and Refrigerant Transfer ProceduresFLA Date Cooler Condenser CompressorTime BearingValve Condition Turn off pumpout condenser waterChillers with Isolation Valves Test After Service, Repair, or Major Leak If General MaintenanceGuide Vane Actuator Linkage Weekly MaintenanceCheck Safety and Operating Controls Monthly Scheduled MaintenanceInspect the Heat Exchanger Tubes and Flow Devices Compressor Bearing and Gear MaintenanceOptional Pumpout System Controls Ordering Replacement Chiller Parts WhenChecking Pressure Transducers Troubleshooting GuideOccdefcm HeatexLlmaint Ready to Start Terminate Pumpdown ModeShutdown in Progress ICE BuildRunning Temp Control PrestartAlert Autorestart in ProgressSensor FaultRUN Capacity LimitedStop ProtectiveFailure to StartFREEZE-UP LossCommunication PotentialPending Sensor AlertLOW OIL Pressure AutorestartDiffuser Pressure AlertRecycle Option SensorDrop Thermistor Temperature F vs. Resistance/Voltage DropTemperature PIC Resistance Thermistor Temperature C vs. Resistance/Voltage DropControl Modules Power is connected to Plug J1 on each moduleReplacing Defective Processor Modules Chiller Control Module CCM FigIntegrated Starter Module Fig Integratedstartermodule Checked Measure SCR Pairs Recorded Being BetweenNumber of Tubes English Code Heat Exchanger Data EnglishNumber of Tubes Code Heat Exchanger Data SI19XR Additional Data for Marine Waterboxes Compressor WeightsEnglish Motor 19XR Motor Weights Standard and High Efficiency Motors19XR Waterbox Cover Weights English lb 19XR Waterbox Cover Weights SI kg Motor Voltage Code Additional Miscellaneous WeightsOptional Pumpout System Electrical Data Description Torque Compressor Assembly TorquesCompressor Code View B High Speed Shaft 19XR Compressor ClearancesAllen-Bradley Wye-Delta Unit-Mounted Starter 100101 ISM 102Temp 103104 105 106 107 Power Panel Wiring Schematic108 Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP109 Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DPSeparate Metering Option Ground Fault Phase Current Option111 AUX 112FU Fuse 113114 VFD 115116 Typical Variable Frequency Drive VFD Wiring Schematic117 118 119 120 121 122 Index Index JOB Data Required Remove and use for job fileCL-2 Inspect Wiring and Record Electrical Data Ratings15 to 40 to 10010 to 60.0CL-4 85 to 200 to460 105 to 115CL-6 30 to50 to 20 to Psi125 to 150 to90 to 125Amp 250 CL-8 65 to90 to 100 CL-9 25 toCL-10 50 to 145CL-11 0000 to0200 0000 to 0200000 100 to Selected line voltage 002 Power Module Dependent Selected motor 100% amps004 To H.022 Job Sheet 60 for 60 Hz and 50 for 50 Hz 028 10 to Job Sheet 60 for 60 Hz and 50 for 50 HzCL-13 CL-14 CCN Local ResetPage Incurring obligations
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19XR, XRV specifications

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