McCulloch 966564001, ZM3016 BF manual Maintenance Schedule

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MAINTENANCE

MAINTENANCE

Maintenance Schedule

The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by

an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.

Read Maintenance in the Safety section.

 

 

Daily

 

Weekly At

Maintenance interval in

 

 

 

 

 

 

least

 

hours

 

 

 

 

 

 

once

 

 

 

 

 

Maintenance

Before

 

After

 

each

 

 

 

 

 

 

 

year

25 50 100 300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the parking brake

 

 

 

 

 

 

 

 

Check the engine’s oil level (every refueling)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the safety system

 

 

 

 

 

 

 

 

Check for fuel and oil leakages

 

 

 

 

 

 

 

 

Check/clean the engine’s cooling air intake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the mower deck

 

 

 

 

 

 

 

 

Check for loose hardware (screws, nuts)

 

 

 

 

 

 

 

 

Clean under the mower deck

 

 

 

 

 

 

 

 

Start the engine and blades, listen for unusual sounds

 

 

 

 

 

 

 

 

Check for damage

 

 

 

 

 

 

 

 

Thoroughly clean around the engine

 

 

 

 

 

 

 

 

Clean around belts, belt pulleys

 

 

 

 

 

 

 

 

Check the tire pressures

 

 

 

 

 

 

 

 

Check battery

 

 

 

 

 

 

 

 

Sharpen/replace mower blades

 

 

 

 

 

 

 

 

Clean the engine’s cooling air intake 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the air cleaner’s pre-filter 2) (foam)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the air cleaner’s filter cartridge 2) (paper filter)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check/adjust the parking brake

 

 

 

 

 

 

 

1)

First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace

 

 

every 50 hours.

 

 

 

 

 

 

 

 

 

2)

In dusty conditions, cleaning and replacement are required more often.

 

 

 

 

 

 

 

 

 

 

 

 

 

3)

For daily use, the machine should be lubricated twice weekly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4)

Performed by authorized service workshop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= Described in this manual

 

 

 

 

 

 

 

 

 

= Not described in this manual

 

 

 

 

 

 

 

 

 

= See engine manufacturers’ Owners Manual

 

 

 

 

 

 

 

 

 

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Contents ZM3016 BF Operator ManualIn order to implement improvements, specifications and designs can be altered without prior notification Contents Page Congratulations INTRODUCTIONGeneral Driving and Transport on Public RoadsManufacturing Number Good ServiceXxxx xxxxxx symbols and decalsxxxxxxxxxxxxxxx IMPORTANT INFORMATIONremove key before remove safetyperforming any Whole bodySafety Instructions SAFETYSAFETY INSTRUCTIONS COULD THIS CUTTING MACHINE IS CAPABLEAlways wear eye protection when operating machine Slope Operation Personal Safety EquipmentChildren There is risk for burns if touched Safe Handling of GasolineUse protective glasses for maintenance work General MaintenanceUse protective goggles Spark Arrestor TransportControl Locations CONTROLSSteering Control Levers 1.Forward 2.Neutral 3.Neutral slot, Neutral lock4.Reverse Ignition Switch Parking BrakeThrottle Control Choke Control RefuelingRisk for burns if touched Mower Deck Lifting Lever Fuel Shut Off ValveTracking Always use the high position F to transportBlade Control Lever Seat Adjustment LeverManual Transport the engine stopped the ignition key removedTraining operationSteering To move forward and backwardStarting the Engine Before StartingMove the throttle to the middle position IMPORTANT INFORMATION To remove cables, reverse order Jumper cablesRunning Operating on Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Schedule MAINTENANCEClean/replace the spark plugs Check/adjust throttle cableCheck/adjust the mower deck Perform the 300-hourserviceTo clean battery and terminals BatteryReplacing battery Always use two wrenches for the terminal screwsTire Pressures Safety SystemV-belts Deck BeltTo replace deck belt Blade replacement Belt installationEZT Belt Cutting BladesAdjusting the Mower Deck 1.Engage the parking brakeLeveling Deck Removal and installation of caster wheel CleaningUse protective glasses when cleaning and washing Caster WheelsGeneral LUBRICATIONFront Wheel Bearings Front Wheel MountEngine Lubrication Steering Control ShaftsTROUBLESHOOTING ProblemCause The engine seems weak Service storageWinter Storage SCHEMATIC Torque Specifications TECHNICAL DATAHEX HEAD CAP SCREWS U.S. Standard HardwareZM3016 BF EngineTransmission RZ3019 BF Overall dimensionsEquipment ProductivityCONForMITY CERTIFICATES USA RequirementsCE Requirements SERVICE JOURNAL 25-HourService 100-HourService 50-HourServiceAt Least Once Each Year 300-HourServicePage 03/19/10 P/N 115 349327R1