Multiquip operation manual DCA-100SSJU -TRAILER-SAFETY Guidelines, Explanation of Chart

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Table of Contents

DCA-100SSJU —TRAILER-SAFETY GUIDELINES

CAUTION:

ALWAYS make sure the trailer is in good operating condition. Check the tires for proper inflation and wear. Also check the wheel lug nuts for proper tightness.

Explanation of Chart:

This section is intended to provide the user with trailer ser- vice and maintenance information. The service and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will ensure safe towing of the equipment and will prevent damage to the equipment and personal injury.

It is the purpose of this section to cover the major mainte- nance components of the trailer. The following trailer com- ponents will be discussed in this section:

!Brakes

!Tires

!Lug Nut Torquing

!Suspension

!Electrical

!Brake Troubleshooting Tables

Use the following definitions while reading Table 1.

1.Fuel Cell - Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when transporting equipment.

2.Braking System - System employed in stopping the trailer. Typical braking systems are electric, surge, hy- draulic, hydraulic-surge and air.

3.GVWR- Gross Vehicle Weight Rating (GVWR), is the maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty).

4.Frame Length - This measurement is from the ball hitch to the rear bumper (reflector).

5.Frame Width - This measurement is from fender to fender.

6.Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer.

7.Coupler - Type of hitch used on the trailer for towing.

8.Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9.Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10.Wheel Hub - The wheel hub is connected to the trailer’s axle.

11.Tire Rim - Tires are mounted on a tire rim. The tire rim must match the size of the tire.

12.Lug Nuts - Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 4 and Figure 5 for lug nut tightening and sequence.

13.Axle - Indicates the maximum weight the axle can sup- port in pounds, and the diameter of the axle expressed in inches (see Table 3 on page 17). Please not that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight ca- pacity of 6000 pounds.

14.Suspension - Protects the trailer chassis from shock transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15.Electrical - Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle. See page 16 for proper wiring connections.

16.Application - Indicates which units can be employed on a particular trailer.

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 11

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryEmergencies Maintenance SafetyRules for Safe Operation TransportingDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsCoupler Type of hitch used on the trailer for towing DCA-100SSJU -TRAILER-SAFETY GuidelinesExplanation of Chart TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSElectric Brakes Electric Brake AdjustmentDCA-100SSJU Trailer Braking System BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemSuspension DCA-100SSJU Trailer Tires & SuspensionTires/Wheels/Lug Nuts Tire Wear/InflationNever use an pneumatic air gun to tighten wheel lug nuts Torque Ft.-LbsLug Nut Torque Requirements DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Volt Receptacle Connecting LoadDCA-100SSJU Output Terminal Panel Overview Circuit BreakersDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Indoor Installation DCA-100SSJU InstallationOutdoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Coolant DCA-100SSJU PRE-SETUPLubrication Oil ManualOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Piping and Hose Connection Battery Cable InstallationWhen connecting battery do the following WiringWatts =1.732 x Voltage x Amperage Single Phase LoadThree Phase Load DCA-100SSJU Load ApplicationBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 0040006000 06022201964D-2 0602220921DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy N74000027~ 031108160 0605505070020108060 0273080000Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy 0601850097 Replaces M3453200102N7400027 to 011208060DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help