Multiquip operation manual DCA-100SSJU General Information

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Table of Contents

DCA-100SSJU — GENERAL INFORMATION

DCA-100SSJU FAMILIARIZATION

Generator

The MQ Power Model DCA-100SSJU is a 80 kW generator that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

"Tachometer

"Water Temperature Gauge

"Oil Pressure Gauge

"Charging Ammeter Gauge

"Fuel level gauge

"Engine Speed Switch

"Pre-Heat Button

"Emergency Stop Button

"Battery Switch

"Panel Light

"Panel Light Switch

"Auto Start/Stop Controller

Generator Control Panel

The “Generator Control Panel” is provided with the following:

"Output Voltage Adjustment Knob

"Frequency Meter (Hz)

"AC Ammeter (Amps)

"AC Voltmeter (Volts)

"Ammeter Change-Over Switch

"Voltmeter Change-Over Switch

"Pilot Lamp

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

"Three 120/240V output receptacles, 50 amp

"Two 120V input receptacles, 20 amp

"3 Load Circuit Breakers 250V @50 amps

"2 Load GFCI Circuit Breakers 120V@ 20amps

Control Box

The “Control Box” is provided with the following:

"Main Circuit Breaker 250 amps

"Over-Current Relay

Open Delta Excitation System

The DCA-100SSJU generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four leads: A, B, C and D. During light loads, the power to the AutomaticVoltage Regulator (AVR) is supplied from the leads parallel connections of B&C. When loads increase, the AVR switches and accepts power from leads A&D. The output of leads A&D increase proportionally with load. This of adding the voltages to each phase provides better voltage response during heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-100SSJUis powered by a 4 cycle, water cooled, turbocharged JOHN DEERE 6068 TF 150 diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1, page 13 for engine specifications.

In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

The basic controls and indicators for the DCA-100SSJU generator are addressed on the following pages.

Mechanical Governor System

The mechanical governor system control the RPM of the engine. When the engine demands increase or decrease, the mechanical governor system regulates the frequency variation to ±1.5%. The electronic governor option in- creases frequency variation to ±0.25%.

PAGE 24 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01)

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneMaintenance Safety Rules for Safe OperationTransporting EmergenciesTowing Safety Precautions DCA-100SSJU Towing Rules for Safe OperationDCA-100SSJU -TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing DCA-100SSJU -TRAILER-SPECIFICATIONS TRLR-10XFDCA-100SSJU -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment DCA-100SSJU Trailer Braking SystemBrakes Electric BrakesDCA-100SSJU -TRAILER Braking System Hydraulic/Air/Surge BrakesDCA-100SSJU Trailer Tires & Suspension Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionTorque Ft.-Lbs Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams DCA-100SSJU -TRAILER-BRAKE Troubleshooting Electric Brake TroubleshootingDCA-100SSJU -TRAILER-BRAKE Troubleshooting Hydraulic Brake TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals DCA-100SSJU Specifications Generator SpecificationsDCA-100SSJU General Information DCA-100SSJU Major Components Major ComponentsDCA-100SSJU Dimensions TOP, Side and Front DimensionsPage DCA-100SSJU Control Panel Control PanelDCA-100SSJU Control Panel DCA-100SSJU Engine Operating Panel with KEY Engine Operating PanelDCA-100SSJU Engine Operating Panel with KEY Fuel Gauge Indicates amount of diesel fuel availableDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Connecting Load DCA-100SSJU Output Terminal Panel OverviewCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview How to read the output terminal gauges AC Ammeter240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase 480V, 440V, or 416 Volt Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Voltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt DCA-100SSJU Installation Outdoor InstallationIndoor Installation DCA-100SSJU Installation Typical Generator Grounding ApplicationDCA-100SSJU PRE-SETUP DCA-100SSJU PRE-SETUP Lubrication OilManual CoolantCleaning the Radiator Air Cleaner Fan Belt TensionOperation in Freezing Weather Battery Cable Installation When connecting battery do the followingWiring Piping and Hose ConnectionSingle Phase Load Three Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Engine Before Starting Generator and Control PanelDCA-100SSJU Generator START-UP Procedure Manual Close all engine enclosure doors FigureFrequency Meter Hz DCA-100SSJU Generator START-UP Procedure Auto Place the Off/Manual/Auto switch in the Auto position upDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance DCA-100SSJU Maintenance Inspection / MaintenanceDCA-100SSJU -TROUBLESHOOTING Engine Engine TroubleshootingDCA-100SSJU -TROUBLESHOOTING Engine DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-100SSJU Troubleshooting Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description N7400296~DCA-100SSJU --- Generator Assy Generator Generator AssyDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks DCA-100SSJU --- Engine Operating Panel Assy 700001 to 7400296~Engine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy Output Terminal DCA-100SSJU Output Terminal AssyDCA-100SSJU --- Battery Assy 0602220196 4D-20602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 0605505070 0201080600273080000 N74000027~ 031108160DCA-100SSJU --- Enclosure Assy Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy Replaces M3453200102 N7400027 to011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help