Multiquip operation manual DCA-100SSJU PRE-SETUP

Page 44

Table of Contents

DCA-100SSJUPRE-SETUP

General Inspection Prior to Operation

The DCA-100SSJU generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit.

Extension Cable

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the Cable Selection Guide (Table 11 ) as a guide for selecting proper cable size.

Circuit Breakers

To protect the generator from an overload, a 3-pole, 250 amp, main circuit breaker is provided to protect the UNV output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the load side of the generator from overload. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine.

NOTE

ALWAYS consult with a licensed electrician for correct extension cord wire size.

Table 11. Cable Selection (60 Hz, Single Phase Operation)

Current in

Load In Watts

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

At 120

At 240

 

 

 

 

 

 

 

 

Amperes

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

5

600

1200

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

7.5

900

1800

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

10

1200

2400

250

ft.

 

150 ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

150 ft.

 

100 ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

125 ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAGE 44 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01)

Image 44
Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneMaintenance Safety Rules for Safe OperationTransporting EmergenciesTowing Safety Precautions DCA-100SSJU Towing Rules for Safe OperationCoupler Type of hitch used on the trailer for towing DCA-100SSJU -TRAILER-SAFETY GuidelinesExplanation of Chart DCA-100SSJU -TRAILER-SPECIFICATIONS TRLR-10XFDCA-100SSJU -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment DCA-100SSJU Trailer Braking SystemBrakes Electric BrakesDCA-100SSJU -TRAILER Braking System Hydraulic/Air/Surge BrakesDCA-100SSJU Trailer Tires & Suspension Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionNever use an pneumatic air gun to tighten wheel lug nuts Torque Ft.-LbsLug Nut Torque Requirements DCA-100SSJU -TRAILERWIRING Diagrams DCA-100SSJU -TRAILER-BRAKE Troubleshooting Electric Brake TroubleshootingDCA-100SSJU -TRAILER-BRAKE Troubleshooting Hydraulic Brake TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals DCA-100SSJU Specifications Generator SpecificationsDCA-100SSJU General Information DCA-100SSJU Major Components Major ComponentsDCA-100SSJU Dimensions TOP, Side and Front DimensionsPage DCA-100SSJU Control Panel Control PanelDCA-100SSJU Control Panel DCA-100SSJU Engine Operating Panel with KEY Engine Operating PanelDCA-100SSJU Engine Operating Panel with KEY Fuel Gauge Indicates amount of diesel fuel availableDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Connecting Load DCA-100SSJU Output Terminal Panel OverviewCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview How to read the output terminal gauges AC Ammeter240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Indoor Installation DCA-100SSJU InstallationOutdoor Installation DCA-100SSJU Installation Typical Generator Grounding ApplicationDCA-100SSJU PRE-SETUP DCA-100SSJU PRE-SETUP Lubrication OilManual CoolantOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Battery Cable Installation When connecting battery do the followingWiring Piping and Hose ConnectionSingle Phase Load Three Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Engine Before Starting Generator and Control PanelDCA-100SSJU Generator START-UP Procedure Manual Close all engine enclosure doors FigureFrequency Meter Hz DCA-100SSJU Generator START-UP Procedure Auto Place the Off/Manual/Auto switch in the Auto position upDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance DCA-100SSJU Maintenance Inspection / MaintenanceDCA-100SSJU -TROUBLESHOOTING Engine Engine TroubleshootingDCA-100SSJU -TROUBLESHOOTING Engine DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-100SSJU Troubleshooting Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description N7400296~DCA-100SSJU --- Generator Assy Generator Generator AssyDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks DCA-100SSJU --- Engine Operating Panel Assy 700001 to 7400296~Engine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy Output Terminal DCA-100SSJU Output Terminal AssyDCA-100SSJU --- Battery Assy 0602220196 4D-20602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 0605505070 0201080600273080000 N74000027~ 031108160DCA-100SSJU --- Enclosure Assy Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy Replaces M3453200102 N7400027 to011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help