Multiquip operation manual DCA-100SSJU Engine Operating Panel with Mpec

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Table of Contents

DCA-100SSJU — ENGINE OPERATING PANEL (WITH MPEC)

The definitions below describe the controls and functions of the DCA-100SSJU " Engine Operating Panel " (Figure 10).

1.Panel light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the ‘OFF’ position.

2.Panel light switch- When activated, will turn on control panel light.

3.Oil Pressure Gauge – Normal operation should be about 25 psi. When starting the generator the oil pressure may read a bit higher, but after the engine warms up the oil pressure should return to normal.

4.WaterTemperature Gauge – During normal operation

been detected the MPEC will evaluate the fault and all major faults will shutdown the generator. During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shutdown by the MPEC's " Over Crank Protection" mode. If the engine engages at a speed (RPM's) that is not safe, the MPEC will shutdown the engine by initializing the "Over Speed Protection" mode.

Also the MPEC will shutdown the generator in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the MPEC module.

this gauge be should read between 165oF to 215oF.

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Engine speed Handle- This handle will change the speed of the engine from high to low.

A.Off/Manual/Auto Switch – This switch controls the running of the generator. If this switch is left in the "OFF" position, the generator will not run. When this switch is set to the manual position, the generator will start immediately.

If the generator is to be connected to a building's AC power source via a transfer switch (isolation), place the switch in the auto position. In this position the generator will monitor the AC line output from the building's power source.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

9.Pre-Heat Button – Press hold this button (Figure 11) until the preheat lamp is lit (ON).

Figure 11. Preheat Button

10.MPEC – Microprocessor Engine Control Module – (MPEC) has a vertical row of status LED's (Figure 11), that when lit, indicate that an engine malfunction (fault), has been detected. When a fault has

Figure 12. MPEC

DCA-100SSJU — PARTS AND OPERATION

C.High Coolant Temperature – Indicates the engine temperature has exceeded 215° F. The engine temperature is detected using variable resistive values from the temperature sending unit.This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start.The number of cycles and duration are programmable. It is preset at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

MANUAL (STD)— REV. #2 (05/03/01) — PAGE 33

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryRules for Safe Operation Maintenance SafetyTransporting EmergenciesDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsDCA-100SSJU -TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSDCA-100SSJU Trailer Braking System Electric Brake AdjustmentBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemTires/Wheels/Lug Nuts DCA-100SSJU Trailer Tires & SuspensionTire Wear/Inflation SuspensionTorque Ft.-Lbs Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Output Terminal Panel Overview Connecting LoadCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupSingle Phase 480V, 440V, or 416 Volt Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Voltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt DCA-100SSJU Installation Outdoor InstallationIndoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Lubrication Oil DCA-100SSJU PRE-SETUPManual CoolantCleaning the Radiator Air Cleaner Fan Belt TensionOperation in Freezing Weather When connecting battery do the following Battery Cable InstallationWiring Piping and Hose ConnectionThree Phase Load Single Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 4D-2 06022201960602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 020108060 06055050700273080000 N74000027~ 031108160Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy N7400027 to Replaces M3453200102011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help