Multiquip DCA-100SSJU -TRAILER-BRAKE Troubleshooting, Electric Brake Troubleshooting

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Table of Contents

DCA-100SSJU —TRAILER-BRAKE TROUBLESHOOTING

Table 5. Electric Brake Troubleshooting

SYMPTOM

POSSIBLE CAUSE

SOLUTION

 

 

 

NO BRAKES OR INTERMITTENT BRAKES

ANY OPEN CIRCUITS OR BROKEN WIRES?

FIND AND CORRECT.

 

 

 

 

ANY SHORT CIRCUITS?

FIND AND CORRECT.

 

 

 

 

FAULTY CONTROLLER?

TEST AND CORRECT.

 

 

 

 

ANY LOOSE CONNECTIONS?

FIND AND REPAIR.

 

 

 

 

IS THE GROUND WIRE SECURE?

FIND AND SECURE.

 

 

 

WEAK BRAKES OR BRAKES PULL TO ONE SIDE

IS THERE GREASE OR OIL ON MAGNETS OR LININGS?

CLEAN OR REPLACE.

 

 

 

 

IS THE CONNECTIONS CORRODED?

CLEAN AND CORRECT CAUSE OF

 

 

CORROSION.

 

 

 

 

IS THE BRAKE DRUMS SCORED OR GROOVED?

MACHINE OR REPLACE.

 

 

 

 

IS THE BRAKES SYNCHRONIZED?

CORRECT. (SEE PG 8 FOR

 

 

SYNCHRONIZING)

 

 

 

LOCKING BRAKES

IS THE BRAKE COMPONENTS LOOSE, BENT OR BROKEN?

REPLACE COMPONENTS.

 

 

 

 

IS THE BRAKE DRUMS OUT-OF-ROUND?

REPLACE.

 

 

 

NOISY BRAKES

IS THE SYSTEM LUBRICATED?

LUBRICATE.

 

 

 

 

IS THE BRAKE COMPONENTS CORRECT?

REPLACE AND CORRECT.

 

 

 

DRAGGING BRAKES

IS THE BEARINGS OF THE WHEEL ADJUSTED?

ADJUST.

 

 

 

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 19

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryEmergencies Maintenance SafetyRules for Safe Operation TransportingDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsExplanation of Chart DCA-100SSJU -TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSElectric Brakes Electric Brake AdjustmentDCA-100SSJU Trailer Braking System BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemSuspension DCA-100SSJU Trailer Tires & SuspensionTires/Wheels/Lug Nuts Tire Wear/InflationLug Nut Torque Requirements Torque Ft.-LbsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Volt Receptacle Connecting LoadDCA-100SSJU Output Terminal Panel Overview Circuit BreakersDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupPhase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-100SSJU InstallationIndoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Coolant DCA-100SSJU PRE-SETUPLubrication Oil ManualAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation in Freezing Weather Piping and Hose Connection Battery Cable InstallationWhen connecting battery do the following WiringWatts =1.732 x Voltage x Amperage Single Phase LoadThree Phase Load DCA-100SSJU Load ApplicationBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 0040006000 06022201964D-2 0602220921DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy N74000027~ 031108160 0605505070020108060 0273080000Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy 0601850097 Replaces M3453200102N7400027 to 011208060DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help