Multiquip DCA-100SSJU operation manual Rules for Safe Operation, General Safety

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CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-100SSJU portable generator:

GENERAL SAFETY

DONOT operateorservicethisequipmentbefore reading this entire manual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel- toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Always check the machine for loosened threads or bolts before starting.

Table of Contents

RULES FOR SAFE OPERATION

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

The engine of this generator requires an adequate free flow of cooling air. Never operate the generator in any enclosed or narrow area where free flow of the air is

restricted. If the air flow is restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

CAUTION:

Always refuel in a well-ventilated area, away from sparks and open flames.

Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

PAGE 6 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01)

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneTransporting Maintenance SafetyRules for Safe Operation EmergenciesTowing Safety Precautions DCA-100SSJU Towing Rules for Safe OperationDCA-100SSJU -TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing DCA-100SSJU -TRAILER-SPECIFICATIONS TRLR-10XFDCA-100SSJU -TRAILER-SPECIFICATIONS ElectricalBrakes Electric Brake AdjustmentDCA-100SSJU Trailer Braking System Electric BrakesDCA-100SSJU -TRAILER Braking System Hydraulic/Air/Surge BrakesTire Wear/Inflation DCA-100SSJU Trailer Tires & SuspensionTires/Wheels/Lug Nuts SuspensionTorque Ft.-Lbs Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams DCA-100SSJU -TRAILER-BRAKE Troubleshooting Electric Brake TroubleshootingDCA-100SSJU -TRAILER-BRAKE Troubleshooting Hydraulic Brake TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals DCA-100SSJU Specifications Generator SpecificationsDCA-100SSJU General Information DCA-100SSJU Major Components Major ComponentsDCA-100SSJU Dimensions TOP, Side and Front DimensionsPage DCA-100SSJU Control Panel Control PanelDCA-100SSJU Control Panel DCA-100SSJU Engine Operating Panel with KEY Engine Operating PanelDCA-100SSJU Engine Operating Panel with KEY Fuel Gauge Indicates amount of diesel fuel availableDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Circuit Breakers Connecting LoadDCA-100SSJU Output Terminal Panel Overview Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview How to read the output terminal gauges AC Ammeter240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase 480V, 440V, or 416 Volt Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Voltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt DCA-100SSJU Installation Outdoor InstallationIndoor Installation DCA-100SSJU Installation Typical Generator Grounding ApplicationDCA-100SSJU PRE-SETUP Manual DCA-100SSJU PRE-SETUPLubrication Oil CoolantCleaning the Radiator Air Cleaner Fan Belt TensionOperation in Freezing Weather Wiring Battery Cable InstallationWhen connecting battery do the following Piping and Hose ConnectionDCA-100SSJU Load Application Single Phase LoadThree Phase Load Watts =1.732 x Voltage x AmperageBefore Starting Engine Before Starting Generator and Control PanelDCA-100SSJU Generator START-UP Procedure Manual Close all engine enclosure doors FigureFrequency Meter Hz DCA-100SSJU Generator START-UP Procedure Auto Place the Off/Manual/Auto switch in the Auto position upDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance DCA-100SSJU Maintenance Inspection / MaintenanceDCA-100SSJU -TROUBLESHOOTING Engine Engine TroubleshootingDCA-100SSJU -TROUBLESHOOTING Engine DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-100SSJU Troubleshooting Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description N7400296~DCA-100SSJU --- Generator Assy Generator Generator AssyDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks DCA-100SSJU --- Engine Operating Panel Assy 700001 to 7400296~Engine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy Output Terminal DCA-100SSJU Output Terminal AssyDCA-100SSJU --- Battery Assy 0602220921 06022201964D-2 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 0273080000 0605505070020108060 N74000027~ 031108160DCA-100SSJU --- Enclosure Assy Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy 011208060 Replaces M3453200102N7400027 to 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help