Multiquip DCA-100SSJU operation manual Rules for Safe Operation, Radiator

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Table of Contents

RULES FOR SAFE OPERATION

CAUTION:

NEVER touch output terminals during operation. This is extremely dangerous. Always stop the machine when contact with the output terminals is required.

CAUTION:

CAUTION:

DO NOT touch or open any of the below mentioned components while the generator is running. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator

1.Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened.

CAUTION:

Never use damaged or worn cables when connecting power tools or equipment to the generator. Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock.

2.Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant to gush out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

3.Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

DCA-100SSJU — PARTS AND OPERATION MANUAL(STD)— REV. #2 (05/03/01) — PAGE 7

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryEmergencies Maintenance SafetyRules for Safe Operation TransportingDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsExplanation of Chart DCA-100SSJU -TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSElectric Brakes Electric Brake AdjustmentDCA-100SSJU Trailer Braking System BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemSuspension DCA-100SSJU Trailer Tires & SuspensionTires/Wheels/Lug Nuts Tire Wear/InflationLug Nut Torque Requirements Torque Ft.-LbsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Volt Receptacle Connecting LoadDCA-100SSJU Output Terminal Panel Overview Circuit BreakersDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupPhase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-100SSJU InstallationIndoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Coolant DCA-100SSJU PRE-SETUPLubrication Oil ManualAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation in Freezing Weather Piping and Hose Connection Battery Cable InstallationWhen connecting battery do the following WiringWatts =1.732 x Voltage x Amperage Single Phase LoadThree Phase Load DCA-100SSJU Load ApplicationBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 0040006000 06022201964D-2 0602220921DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy N74000027~ 031108160 0605505070020108060 0273080000Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy 0601850097 Replaces M3453200102N7400027 to 011208060DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help