Multiquip DCA-100SSJU Rules for Safe Operation, Transporting, Emergencies, Maintenance Safety

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Table of Contents

RULES FOR SAFE OPERATION

Transporting

Always shutdown engine before transporting.

Tighten fuel tank cap securely.

Drain fuel when transporting generator over long distances or bad roads.

Always tie-down the generator during transportation by securing the generator.

If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. See page 10 for basic towing procedures.

Emergencies

Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance, doctor and fire department.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

Always allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, coolant, fuel, and fuel filters.

DO NOT use plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source.

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 9

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryRules for Safe Operation Maintenance SafetyTransporting EmergenciesDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsDCA-100SSJU -TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSDCA-100SSJU Trailer Braking System Electric Brake AdjustmentBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemTires/Wheels/Lug Nuts DCA-100SSJU Trailer Tires & SuspensionTire Wear/Inflation SuspensionTorque Ft.-Lbs Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Output Terminal Panel Overview Connecting LoadCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupSingle Phase 480V, 440V, or 416 Volt Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Voltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt DCA-100SSJU Installation Outdoor InstallationIndoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Lubrication Oil DCA-100SSJU PRE-SETUPManual CoolantCleaning the Radiator Air Cleaner Fan Belt TensionOperation in Freezing Weather When connecting battery do the following Battery Cable InstallationWiring Piping and Hose ConnectionThree Phase Load Single Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 4D-2 06022201960602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 020108060 06055050700273080000 N74000027~ 031108160Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy N7400027 to Replaces M3453200102011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help