Multiquip DCA-100SSJU Before Starting Engine, Before Starting Generator and Control Panel

Page 49

Table of Contents

DCA-100SSJU — GENERATOR START-UP PROCEDURE

WARNING:

The engine's exhaust contains harmful emissions. ALWAYS ventilate the exhaust when operating inside tunnels, excavations or buildings. Direct exhaust away from nearby personnel.

Before Starting

Engine

1.Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.

2.When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified CC or higher (See Table 3 on page 27).

3.Check the coolant level in the radiator and subtank. Replenish with antifreeze as necessary. Always maintain the coolant level between the FULL and LOW markings on the coolant container. Be sure that the radiator cap is fastened securely.

4.Check the fuel level on the fuel gauge. If fuel is low, fill the fuel tank with clean fresh unleaded automotive diesel. If diesel spillage occurs, completely wipe up the spilled fuel immediately.

Before Starting

Generator and Control Panel

CAUTION:

2.Connect the load to the UNV terminals as shown in Figure 45. These terminals can be found on the output terminal panel, (see page 35 Figure 16).To gain access to the output terminals lift the UNV cover. Tighten terminal nuts securely to prevent load wires from slipping out.

Figure 45. UNV Terminal Lugs (Load)

3.Connect the negative battery cable (BLACK) to the negative post on the battery (Figure 46).

NEVER start the engine with the main, GFCI or load circuit breakers in the ON position.

1.Be sure to disconnect the electrical load and switch the main, load and G.F.C.I. circuit breakers (Figure 44) to the “OFF” position prior to starting the engine.

NEGATIVE

POSTIVE BATTERY

Figure 46. Battery Connections

Figure 44. Main, GFCI and

Load Circuit Breakers

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 49

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryRules for Safe Operation Maintenance SafetyTransporting EmergenciesDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsExplanation of Chart DCA-100SSJU -TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSDCA-100SSJU Trailer Braking System Electric Brake AdjustmentBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemTires/Wheels/Lug Nuts DCA-100SSJU Trailer Tires & SuspensionTire Wear/Inflation SuspensionLug Nut Torque Requirements Torque Ft.-LbsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Output Terminal Panel Overview Connecting LoadCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupPhase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-100SSJU InstallationIndoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Lubrication Oil DCA-100SSJU PRE-SETUPManual CoolantAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation in Freezing Weather When connecting battery do the following Battery Cable InstallationWiring Piping and Hose ConnectionThree Phase Load Single Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 4D-2 06022201960602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 020108060 06055050700273080000 N74000027~ 031108160Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy N7400027 to Replaces M3453200102011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help