Multiquip DCA-100SSJU -TRAILER-BRAKE Troubleshooting, Hydraulic Brake Troubleshooting

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Table of Contents

DCA-100SSJU —TRAILER-BRAKE TROUBLESHOOTING

Table 6. Hydraulic Brake Troubleshooting

Symptom

Possible Cause

Solution

 

 

 

NO BRAKES

IS THE BRAKE LINE BROKEN OR KINKED?

REPAIR OR REPLACE.

 

 

 

WEAK BRAKES OR BRAKES PULL TO ONE SIDE

IS THE BRAKE LINING GLAZED?

REBURNISH OR REPLACE

 

 

 

 

IS THE TRAILER OVERLOADED?

CORRECT WEIGHT.

 

 

 

 

IS THE BRAKE DRUMS SCORED OR GROOVED?

MACHINE OR REPLACE.

 

 

 

 

IS THE TIRE PRESSURE CORRECT?

INFLATE ALL TIRES EQUALLY

 

 

 

 

IS THE TIRES UNMATCHED ON THE SAME AXLE?

MATCH TIRES.

 

 

 

LOCKING BRAKES

IS THE BRAKE COMPONENTS LOOSE, BENT OR BROKEN?

REPLACE COMPONENTS.

 

 

 

 

IS THE BRAKE DRUMS OUT-OF-ROUND?

REPLACE.

 

 

 

NOISY BRAKES

IS THE SYSTEM LUBRICATED?

LUBRICATE.

 

 

 

 

IS THE BRAKE COMPONENTS CORRECT?

REPLACE AND CORRECT

 

 

 

DRAGGING BRAKES

IS THE BRAKE LINING THICKNESS CORRECT OR IN RIGHT WRONG

INSTALL NEW SHOES AND LININGS

 

POSITION?

 

 

 

 

 

IS THERE ENOUGH BRAKE FLUID OR CORRECT FLUID?

REPLACE RUBBER PARTS

 

 

FILL WITH DOT4 FLUID

 

 

 

PAGE 20 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01)

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneMaintenance Safety Rules for Safe OperationTransporting EmergenciesTowing Safety Precautions DCA-100SSJU Towing Rules for Safe OperationCoupler Type of hitch used on the trailer for towing DCA-100SSJU -TRAILER-SAFETY GuidelinesExplanation of Chart DCA-100SSJU -TRAILER-SPECIFICATIONS TRLR-10XFDCA-100SSJU -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment DCA-100SSJU Trailer Braking SystemBrakes Electric BrakesDCA-100SSJU -TRAILER Braking System Hydraulic/Air/Surge BrakesDCA-100SSJU Trailer Tires & Suspension Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionNever use an pneumatic air gun to tighten wheel lug nuts Torque Ft.-LbsLug Nut Torque Requirements DCA-100SSJU -TRAILERWIRING Diagrams DCA-100SSJU -TRAILER-BRAKE Troubleshooting Electric Brake TroubleshootingDCA-100SSJU -TRAILER-BRAKE Troubleshooting Hydraulic Brake TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals DCA-100SSJU Specifications Generator SpecificationsDCA-100SSJU General Information DCA-100SSJU Major Components Major ComponentsDCA-100SSJU Dimensions TOP, Side and Front DimensionsPage DCA-100SSJU Control Panel Control PanelDCA-100SSJU Control Panel DCA-100SSJU Engine Operating Panel with KEY Engine Operating PanelDCA-100SSJU Engine Operating Panel with KEY Fuel Gauge Indicates amount of diesel fuel availableDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Connecting Load DCA-100SSJU Output Terminal Panel OverviewCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview How to read the output terminal gauges AC Ammeter240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Indoor Installation DCA-100SSJU InstallationOutdoor Installation DCA-100SSJU Installation Typical Generator Grounding ApplicationDCA-100SSJU PRE-SETUP DCA-100SSJU PRE-SETUP Lubrication OilManual CoolantOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Battery Cable Installation When connecting battery do the followingWiring Piping and Hose ConnectionSingle Phase Load Three Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Engine Before Starting Generator and Control PanelDCA-100SSJU Generator START-UP Procedure Manual Close all engine enclosure doors FigureFrequency Meter Hz DCA-100SSJU Generator START-UP Procedure Auto Place the Off/Manual/Auto switch in the Auto position upDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance DCA-100SSJU Maintenance Inspection / MaintenanceDCA-100SSJU -TROUBLESHOOTING Engine Engine TroubleshootingDCA-100SSJU -TROUBLESHOOTING Engine DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-100SSJU Troubleshooting Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description N7400296~DCA-100SSJU --- Generator Assy Generator Generator AssyDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks DCA-100SSJU --- Engine Operating Panel Assy 700001 to 7400296~Engine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy Output Terminal DCA-100SSJU Output Terminal AssyDCA-100SSJU --- Battery Assy 0602220196 4D-20602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 0605505070 0201080600273080000 N74000027~ 031108160DCA-100SSJU --- Enclosure Assy Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy Replaces M3453200102 N7400027 to011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help