Multiquip operation manual DCA-100SSJU -TROUBLESHOOTING Engine

Page 57

 

 

 

 

Table of Contents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DCA-100SSJU —TROUBLESHOOTING (ENGINE)

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE 18. ENGINE TROUBLESHOOTING (CONTINUED)

 

 

 

 

 

 

 

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

 

 

 

 

Fuel filter clogged or dirty?

Clean or change.

 

 

 

 

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

 

 

 

 

Fuel leak due to loose injection

Tighten nut.

 

 

pipe retaining nut?

 

 

 

 

 

 

 

 

 

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

 

Engine revolution is not smooth.

 

 

 

 

 

Incorrect nozzle opening

Adjust.

 

 

 

 

pressure?

 

 

 

 

 

 

 

 

 

 

 

 

 

Injection nozzle stuck or

Repair or replace.

 

 

clogged?

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel over flow pipe clogged?

Clean.

 

 

 

 

 

 

 

 

Governor malfunctioning?

Repair.

 

 

 

 

 

 

 

 

Excessive engine oil?

Reduce to the specified level.

 

 

 

 

 

 

 

 

Piston ring and liner worn or

Repair or replace.

 

Either white or blue exhaust gas

stuck?

 

 

 

 

 

is observed.

 

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

 

 

 

 

 

 

Deficient compression?

Adjust top clearance.

 

 

 

 

 

 

 

 

Overload?

Lessen the load.

 

 

 

 

 

 

 

 

Low grade fuel used?

Use the specified fuel.

 

Either black or dark gray exhaust

 

 

 

 

 

Fuel filter clogged?

Clean or change.

 

gas is observed.

 

 

 

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

 

 

 

 

Engine's moving parts seem to

Repair or replace.

 

 

be seizing?

 

 

 

 

 

 

 

 

 

 

 

 

Deficient output.

Uneven fuel injection?

Repair or replace the injection pump.

 

 

 

 

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

 

 

 

 

Compression leak?

Replace head gasket, tighten cylinder head bolt, glow plug and

 

 

nozzle holder.

 

 

 

 

 

 

 

 

 

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 57

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Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents USA Parts Ordering ProceduresRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryRules for Safe Operation Maintenance SafetyTransporting EmergenciesDCA-100SSJU Towing Rules for Safe Operation Towing Safety PrecautionsDCA-100SSJU -TRAILER-SAFETY Guidelines Explanation of ChartCoupler Type of hitch used on the trailer for towing TRLR-10XF DCA-100SSJU -TRAILER-SPECIFICATIONSElectrical DCA-100SSJU -TRAILER-SPECIFICATIONSDCA-100SSJU Trailer Braking System Electric Brake AdjustmentBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-100SSJU -TRAILER Braking SystemTires/Wheels/Lug Nuts DCA-100SSJU Trailer Tires & SuspensionTire Wear/Inflation SuspensionTorque Ft.-Lbs Lug Nut Torque RequirementsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams Electric Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingHydraulic Brake Troubleshooting DCA-100SSJU -TRAILER-BRAKE TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals Generator Specifications DCA-100SSJU SpecificationsDCA-100SSJU General Information Major Components DCA-100SSJU Major ComponentsDimensions DCA-100SSJU Dimensions TOP, Side and FrontPage Control Panel DCA-100SSJU Control PanelDCA-100SSJU Control Panel Engine Operating Panel DCA-100SSJU Engine Operating Panel with KEYFuel Gauge Indicates amount of diesel fuel available DCA-100SSJU Engine Operating Panel with KEYDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Output Terminal Panel Overview Connecting LoadCircuit Breakers Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview AC Ammeter How to read the output terminal gauges480/240V Hard Wire Hookup 240/120V Hard Wire HookupSingle Phase 480V, 440V, or 416 Volt Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Voltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt DCA-100SSJU Installation Outdoor InstallationIndoor Installation Typical Generator Grounding Application DCA-100SSJU InstallationDCA-100SSJU PRE-SETUP Lubrication Oil DCA-100SSJU PRE-SETUPManual CoolantCleaning the Radiator Air Cleaner Fan Belt TensionOperation in Freezing Weather When connecting battery do the following Battery Cable InstallationWiring Piping and Hose ConnectionThree Phase Load Single Phase LoadDCA-100SSJU Load Application Watts =1.732 x Voltage x AmperageBefore Starting Generator and Control Panel Before Starting EngineClose all engine enclosure doors Figure DCA-100SSJU Generator START-UP Procedure ManualFrequency Meter Hz Place the Off/Manual/Auto switch in the Auto position up DCA-100SSJU Generator START-UP Procedure AutoDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance Inspection / Maintenance DCA-100SSJU MaintenanceEngine Troubleshooting DCA-100SSJU -TROUBLESHOOTING EngineDCA-100SSJU -TROUBLESHOOTING Engine Engine & Generator Troubleshooting DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-100SSJU Troubleshooting MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnN7400296~ Qty DescriptionDCA-100SSJU --- Generator Assy Generator Assy GeneratorDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks 700001 to 7400296~ DCA-100SSJU --- Engine Operating Panel AssyEngine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy DCA-100SSJU Output Terminal Assy Output TerminalDCA-100SSJU --- Battery Assy 4D-2 06022201960602220921 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 020108060 06055050700273080000 N74000027~ 031108160Enclosure Assy DCA-100SSJU --- Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy N7400027 to Replaces M3453200102011208060 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help