Multiquip DCA-100SSJU operation manual Operation in Freezing Weather, Cleaning the Radiator

Page 46

CAUTION :

When adding coolant or antifreeze to the radiator, do not remove the radiator cap until the unit has completely cooled.

Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table

13for engine, radiator, and reserve tank coolant capacities. Make sure the coolant level in the reserve tank is always between the "H" and the "L" markings.

Table 13. Coolant Capacity

Engine and Radiator

10.3 Gal. (39 Liters)

 

 

Reserve Tank

2 Quarts (1.9 Liters)

 

 

Operation in Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 14) has been added.

Table of Contents

DCA-100SSJUPRE-SETUP

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the battery disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the John Deere Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the John

Deere Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 7 to 10

mm(Figure 42) when depressed with the thumb as shown below.

Figure 42. Fan Belt Tension

Table 14. Anti-Freeze Operating Temperatures

Vol %

Freezing Point

Boiling Point

 

 

 

 

Anti-Freeze

°C

°F

°C

°F

 

 

 

 

 

 

40

-24

-12

106

222

 

 

 

 

 

50

-37

-34

108

226

 

 

 

 

 

NOTE

When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%.

CAUTION :

Never place hands near the belts or fan while the generator set is running.

Battery

This unit is of negative ground. DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level is not properly maintained. Add only distilled water when replenishment is necessary.

The battery is sufficiently charged if the specific gravity of

the battery fluid is 1.28 (at 68°F). If the specific gravity should fall to 1.245 or lower, it indicates the battery is discharged and needs to be recharged or replaced.

Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with a thin film of grease will help inhibit corrosion.

PAGE 46 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01)

Image 46
Contents MQ Power DCA-100SSJU Whisperwatttm Generator Table of Contents Heres HOW to GET Help Table of Contents Parts Ordering Procedures USAGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneTransporting Maintenance SafetyRules for Safe Operation EmergenciesTowing Safety Precautions DCA-100SSJU Towing Rules for Safe OperationExplanation of Chart DCA-100SSJU -TRAILER-SAFETY GuidelinesCoupler Type of hitch used on the trailer for towing DCA-100SSJU -TRAILER-SPECIFICATIONS TRLR-10XFDCA-100SSJU -TRAILER-SPECIFICATIONS ElectricalBrakes Electric Brake AdjustmentDCA-100SSJU Trailer Braking System Electric BrakesDCA-100SSJU -TRAILER Braking System Hydraulic/Air/Surge BrakesTire Wear/Inflation DCA-100SSJU Trailer Tires & SuspensionTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements Torque Ft.-LbsNever use an pneumatic air gun to tighten wheel lug nuts DCA-100SSJU -TRAILERWIRING Diagrams DCA-100SSJU -TRAILER-BRAKE Troubleshooting Electric Brake TroubleshootingDCA-100SSJU -TRAILER-BRAKE Troubleshooting Hydraulic Brake TroubleshootingDCA-100SSJU Generator Decals DCA-100SSJU Generator Decals DCA-100SSJU Specifications Generator SpecificationsDCA-100SSJU General Information DCA-100SSJU Major Components Major ComponentsDCA-100SSJU Dimensions TOP, Side and Front DimensionsPage DCA-100SSJU Control Panel Control PanelDCA-100SSJU Control Panel DCA-100SSJU Engine Operating Panel with KEY Engine Operating PanelDCA-100SSJU Engine Operating Panel with KEY Fuel Gauge Indicates amount of diesel fuel availableDCA-100SSJU Engine Operating Panel with Mpec DCA-100SSJU Engine Operating Panel with Mpec Circuit Breakers Connecting LoadDCA-100SSJU Output Terminal Panel Overview Volt ReceptacleDCA-100SSJU Output Terminal Panel Overview DCA-100SSJU Outputterminal Panel Overview How to read the output terminal gauges AC Ammeter240/120V Hard Wire Hookup 480/240V Hard Wire HookupPhase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-100SSJU InstallationIndoor Installation DCA-100SSJU Installation Typical Generator Grounding ApplicationDCA-100SSJU PRE-SETUP Manual DCA-100SSJU PRE-SETUPLubrication Oil CoolantAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation in Freezing Weather Wiring Battery Cable InstallationWhen connecting battery do the following Piping and Hose ConnectionDCA-100SSJU Load Application Single Phase LoadThree Phase Load Watts =1.732 x Voltage x AmperageBefore Starting Engine Before Starting Generator and Control PanelDCA-100SSJU Generator START-UP Procedure Manual Close all engine enclosure doors FigureFrequency Meter Hz DCA-100SSJU Generator START-UP Procedure Auto Place the Off/Manual/Auto switch in the Auto position upDCA-100SSJU Generator Shutdown Procedure DCA-100SSJU Maintenance DCA-100SSJU Maintenance Inspection / MaintenanceDCA-100SSJU -TROUBLESHOOTING Engine Engine TroubleshootingDCA-100SSJU -TROUBLESHOOTING Engine DCA-100SSJU -TROUBLESHOOTING GENERATOR/ENGINE Engine & Generator TroubleshootingDCA-100SSJU Troubleshooting Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description N7400296~DCA-100SSJU --- Generator Assy Generator Generator AssyDCA-100SSJU --- Control BOX Assy DCA-100SSJU Control BOX Assy DCA-100SSJU --- Control BOX Assy DCA-100SSJU DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy DCA-100SSJU Engine and Radiator Assy QTY Remarks DCA-100SSJU --- Engine Operating Panel Assy 700001 to 7400296~Engine Operating Panel Assy DCA-100SSJU --- Output Terminal Assy Output Terminal DCA-100SSJU Output Terminal AssyDCA-100SSJU --- Battery Assy 0602220921 06022201964D-2 0040006000DCA-100SSJU --- Muffler Assy DCA-100SSJU Muffler Assy DCA-100SSJU --- Fuel Tank Assy 0273080000 0605505070020108060 N74000027~ 031108160DCA-100SSJU --- Enclosure Assy Enclosure AssyEnclosure Assy DCA-100SSJU --- Enclosure Assy 011208060 Replaces M3453200102N7400027 to 0601850097DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Rubber Seal Assy DCA-100SSJU --- Decals Decals Effective July 1 Page Heres HOW to GET Help