Pump & Drive Shaft Installation:

7.Bolster Cover Modification. The cover will have to be cut, this is to allow the pulley adapter for the drive shaft clearance. Lay the cover where you can mark it for cutting (See Figure 9). This shows the cover turned around from the way it was removed and is laying on the front tire for marking cut.

A.Find the front from the rear of cover.

B.Mark a half circle as shown in figure 9.

C.This half circle should be a minimum of 3 inches deep and 5 inches wide

8.Cut Bolster Cover Plate. Make certain that the Engine end of cover is cut. How you cut this is the technicians choice, we recommend a torch or a plasma cutter (See Figure 10). After the half circle is cut out of cover, use a grinder to clean the edges to eliminate any sharp edges (See Figure 11). After Cover has been cut and cut edges cleaned up set cover aside for now.

9.Install Engine Pulley Adapter. The Engine pulley adapter will bolt to the crankshaft pulley of the tractor. Looking at the front of the engine at the crankshaft pulley there are four bolts and washers retaining a plate to the front of the pulley, this spacer comes already on the tractor but will not be used. Remove these four bolts removing the spacer. The spacer will not be used but the four bolts and washers will. Install the furnished pulley adapter (See Figure 12 & 13 P/N 02973992 & P/N 02702900 splined adapter for JD-5425 & 5525) (See Figure 13A & 13B P/N 02982837 for JD-5225 & 5325) to the front of the crankshaft pulley with the tractor four bolts and washers (See Figure 12, JD-5425 &-5525 Shown). Tighten the four bolts down to John Deere specifications as specified in the John deere Manual pertaining to these four bolts.

10.Install Spline Hub to Pulley Adapter. NOTE; This spline bolt on hub will apply to JD- 5425 & 5525 Only). The Splined Hub (P/N 02702900) bolts to the pulley adapter (See Figure 13). The Hub has 7/8" X 13 Spline center with four mounting bolts & Lockwashers (P/N 02976344 Bolt, Hex Head 7/16"-NC X 1-1/4" - PL - GR8 and P/N 00022200 Lockwasher 7/16" PL). Torque the mounting bolts to 65 ft. lbs. (See Figure 13).

NOTE: JD-5225 & 5325 will have the splined adapter sleeve welded to the Pulley adapter (See Figure 13A & 13B).

FRONT END

TOP

Cut Out

Here

 

 

ENGINE

 

Figure 9

 

END

 

 

 

 

 

Figure 10

Figure 11

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 3 - 7

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Alamo JD-5205, JD-5525, JD-5425, JD-5225, JD-5105, JD-5325 manual Front END TOP