Pump & Drive Shaft Installation:

16.Install Machined Pump Mount Plate The machined pump mount plate (P/N 02979436) bolts to the front of the bolster in the four existing threaded bolt holes (See Figure 22). These bolt holes will have plastic plugs in them that will need to be removed (See Figure 14). The pump mount Plate (P/N 02979436 ) bolts to the tractor with 4 mounting bolts (Bolt P/N 02975692 - Hex Head M20-P2.5 X 50MM PL GR10.9 , Lockwasher P/N 02971158 - M20) tighten these four bolts down at this time (See Figure 25).

17.Install Pump Drive Shaft. The pump Drive Shaft

has a 7/8" X 13 spline end and a 3/4" w/ 3/16" keyway end (See Figure 23 & 23A). The 7/8" x 13 spline end goes toward the engine and fits into the spline hub that was bolted to the crankshaft (See Figure 13, 13A & 13B). Coat the splined end of shaft with an anti-sieze compound before inserting it into the splined hub.

18.

Install Flex Coupler Assembly. The flex coupler

Bolster

 

assembly P/N 02975188 (See Figure 24) is an assembly

Bolster

Cover

with center coupler, both flanges and bolt nut sets. One

 

Cut Out to allow

coupler is 3/4" w/ 3/16" keyway and setscrew while the

Figure 19

driveshaft clearence

other (pump side) is 5/8" X 9 Spline. Loosen the setscrew

and coat the keyed shaft end with a anti-seize compound

 

 

before installing coupler. Slide the coupler onto the

 

 

driveshaft with the 5/8" X 9 spline coupler outward toward

Battery Hold

Hood Latch

where the pump will mount. (See Figure 25).

Bracket

 

 

Down

 

19. Install Pump Assembly. The pump assembly

 

 

bolts to the machined pump mount. First coat the spline

 

 

shaft of the pump with a anti-seize compound. Slide the

 

 

pumps splined shaft into the spline coupler. The pump is

 

 

retained with two bolts, P/N 00023100 (3/8" X 1-1/2"),

 

 

two Locknuts P/N 00015800 (3/8") and 2 Lockwashers

 

 

P/N 00012101 (3/8") (See Figure 26). NOTE: Pump will

 

 

always be installed with the Suction Port to the LH (Driver

 

 

Side) of the tractor as shown (See Figure 26).

Figure 20

 

 

 

 

 

 

 

P/N 02979436

 

 

 

Machined Pump

 

 

 

Mount Plate

 

LH

 

 

 

Engine

 

 

 

Side

 

 

 

Shield

 

 

 

Shown

 

 

 

Figure 21

Figure 22

 

Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05

 

© 2005 Alamo Group Inc.

Section 3 - 10

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Alamo JD-5525, JD-5425, JD-5225, JD-5205, JD-5105, JD-5325 manual Machined Pump