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Alamo
manual
Section 3
Models:
JD-5105
JD-5205
JD-5225
JD-5325
JD-5425
JD-5525
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© 2005
Alamo Group Inc.
Section 3 - 1
Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05
Section 3
SWITCHBLADE
John Deere
JD-5105, JD-5205
JD-5225, JD-5325
JD-5425 & JD-5525
CAB / ROPS 2 WD & 4 WD
Pump & Drive Shaf
t
Inst
allation
Contents
Main
ASSEMBLY MANUAL
SWITCHBLADE
Assembly Manual JOHN DEERE
Page
Page
TO THE OWNER/OPERATOR/DEALER
2005 Alamo Group Inc.
INTRODUCTION
ABOUT THIS MANUAL:
CONT ACTING MANUF ACTURER: (
HOW YOU CAN HELP:
CONTACT ALAMO INDUSTRIAL:
INDEX - ASSEMBLY INSTRUCTION
2005 Alamo Group Inc.
Introduction
Section 1 - Model Specifications
Section 2 - Tractor Preparation
INDEX - ASSEMBLY INSTRUCTION
Section 5 - Hyd Valve & Hyd Hose Section
Section 6 - Electrical Connections
Section 7 - Mechanical Adjustments & Repairs
Section 8 - Mounting Kit Component Identification
Page
Section 1
READ THIS BEFORE BEGINNING ASSEMBLY, REPAIRS OR TESTING:
DO NOT
2005 Alamo Group Inc.
Required of the Owner:
Required of the Operator:
Safety Recommendations!
2005 Alamo Group Inc.
Standard Specifications: Switch Blade 5 ft. & 6 ft.
2005 Alamo Group Inc.
USING AN ADAPTER WITH A TORQUE WRENCH
2005 Alamo Group Inc.
TORQUE VALUES - BOLTS: Recommended Torque, Ft. lbs. & (Nm)
Inch Sizes Metric Sizes
HOSE END FITTING TORQUE SPECS:
Hose End Type:
Page
INTRODUCTION:
BEFORE ST ARTING ASSEMBL Y :
TOOLS THAT MAY BE NEEDED:
RECOMMENDED GAUGES FOR DIAGNOSTICS:
2005 Alamo Group Inc.
GENERAL INFORMATION:
2005 Alamo Group Inc.
Replacement Oil Filter
LEVELING TRACTOR:
TRACTOR MUST
DO NOT
2005 Alamo Group Inc.
Lay Out Component s in Display. It is helpful to lay out the component in as neat a display
WARNING
DO NOT WELD On This Unit During or After Installation:
Section 3
2005 Alamo Group Inc.
Pump / Driveshaft Schematic - 5425 & 5525
2005 Alamo Group Inc.
Pump / Driveline Schematic - 5225 & 5325 CAB/ ROPS
2005 Alamo Group Inc.
Pump / Driveline Schematic - 5105 & 5205 CAB/ ROPS
2005 Alamo Group Inc.
1.
2.
3.
Figure 3 Figure 4
2005 Alamo Group Inc.
5.
6.
4.
2005 Alamo Group Inc.
TOP
9.
Figure 11
Figure 10
10.
Figure 12
12.
Figure 13B
Figure 13A
2005 Alamo Group Inc.
Figure 17 Figure 18
Figure 15 Figure 16
JD-5425 & JD-5525 Shown
13.
2005 Alamo Group Inc.
P/N 02979436 Machined Pump Mount Plate
17.
18.
19.
16.
Page
2005 Alamo Group Inc.
Drive Shaft Installation:
Drive Shaft Installation - 5105 & 5205 (ONLY)
JD-5105 & JD-5205 ONLY
Page
Page
2.
3.
4.
5.
6.
Page
Mount Kit Component Identification
11 .
Figure 10 Figure 11
12.
Page
Section 5
2005 Alamo Group Inc.
Two Spool Control Valve:
Control Valve & Valve Controls Installation
2005 Alamo Group Inc.
HydraulicControl Valve & Hoses - ROPS
Control Valve & Hoses: (ROPS)
Figure 4
1.
2.
HydraulicControl Valve & Hoses - CAB
1.
2.
3.
Page
Page
Control Valve & Valve Controls Installation - Remote Cables
Figure 15
Control Cable Connection to Control Stick Assemblies:
2005 Alamo Group Inc.
Figure 16
Control Valve & Valve Controls Installation - Remote Cables
2005 Alamo Group Inc.
5.
HydraulicControl Valve & Hoses
Control Valve & Hoses:
1.
2.
3.
Page
2005 Alamo Group Inc.
Figure 25
Figure 26
HydraulicPump Hose Connection
6.
Figure 27
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Fill Hydraulic Tank
Fill Hydraulic Tank with Oil:
Figure 30
1.
2.
Fill Hydraulic Tank
Page
Section 6
2005 Alamo Group Inc.
MOT OR - PUMP ELECTRICAL CIRCUIT
Electrical Circuit: RH Wing Mower
IMPORTANT NOTICE, READ: The Starter solenoid wires and the 12V power supply
Figure 1 This Wire Harness Used for RH Wing
Section 7
Switchblade John Deere
2005 Alamo Group Inc.
Lead Adjustment:
Pitch Adjustment:
Figure 4
Cutter Bar Alignment:
Guard Adjustment:
Wear Plates::
2005 Alamo Group Inc.
Clips:
Knife Repair:
Knife Replacement:
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CUTTER BAR REPLACEMENT
Cutter Bar Assembly Replacement:
Figure 10
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KNIFE BAR REPLACEMENT
Knife Bar Replacement:
Figure 11
2005 Alamo Group Inc.
KNIFE REPLACEMENT
Knife Replacement:
Figure 12
OUTER SHOE ASSEMBLY REPLACEMENT
2005 Alamo Group Inc.
INNER SHOE WELDMENT REPLACEMENT
Inner Shoe Weldment Replacement:
1.
2.
3.
INNER SHOE WELDMENT REPLACEMENT
Figure 23
2005 Alamo Group Inc.
CARRIAGE ARM ASSEMBLY REPLACEMENT
Carriage Arm Assembly Replace- ment:
Figure 24
Figure 25
Figure 26
KNIFE DRIVE REPAIR / REPLACEMENT
Knife Drive Assembly Repair / Replacement:
1.
2.
3.
KNIFE DRIVE REPAIR / REPLACEMENT
8.
9.
10.
11.
Page
Section 8
John Deere
5425/5525 CAB & ROPS/2&4wd w/Flat Plat form
2005 Alamo Group Inc.
2005 Alamo Group Inc.
2005 Alamo Group Inc.
2005 Alamo Group Inc.
Cab Only:
John Deer e
5225/5325 Cab & ROPS/2&4wd w/Straddle or Flat Platform
Cab Options:
ROPS Straddle or Flat (IOOS) Platform:
ROPS Options:
Hydraulic Kit : 02983101 Consist of the Following Items.
2005 Alamo Group Inc.
Virginia DOT Option Kit (Oct. 2003 Bid Spec.), P/N 02983446 Consist of the Following Items
Page
2005 Alamo Group Inc.
Hydraulic Break-Away Hose Kit, P/N 02983493: Consist of the Following Items
Page
Page
John Deere
5105/5205 ROPS/2&4wd
2005 Alamo Group Inc.
Mount Kit - Bill of Material - 5105 & 5205 ROPS
Sub-Frame Kit, P/N 02983241: Consist of the Following Items.
Hydraulic Kit, P/N 02983239: Consist of the Following Items.
2005 Alamo Group Inc.
Mount Kit - Bill of Material - 5105 & 5205 ROPS
Hydraulic Kit, P/N 02983239: Consist of the Following Items.
OPTIONS : Pump Guard Kit , P/N 02983392: Consist of the Following Items.
2005 Alamo Group Inc.
Pump / Driveline Schematic - 5425 & 5525 CAB/ ROPS
2005 Alamo Group Inc.
Pump / Driveline Schematic - 5225 & 5325 CAB/ ROPS
2005 Alamo Group Inc.
Pump / Driveline Schematic - 5105 & 5205 CAB/ ROPS
2005 Alamo Group Inc.
Drive Shaft Installation:
Drive Shaft Installation - 5105 & 5205 (ONLY)
JD-5105 & JD-5205 ONLY
Page
Page
Page
2005 Alamo Group Inc.
Mount Kit Component Identification - 5425 & 5525
Mount Kit Component Identification - 5225 & 5325
Mount Kit Component Identification - 5105 & 5205
Common Component Identification - All Tractors
Page
Page
2005 Alamo Group Inc.
Hydraulic Schematic Dual RH & LH Wing
Page
2005 Alamo Group Inc.
NOTE:
HYDRAULIC HOSE ROUTING
NOTICE: The following is a list of hoses and the tractor models and types by item number in
