Alamo JD-5105, JD-5205, JD-5225, JD-5325, JD-5425, JD-5525

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

NOTE

Contents

Main ASSEMBLY MANUAL SWITCHBLADE Assembly Manual JOHN DEERE Page Page TO THE OWNER/OPERATOR/DEALER 2005 Alamo Group Inc. INTRODUCTION ABOUT THIS MANUAL: CONT ACTING MANUF ACTURER: ( HOW YOU CAN HELP: CONTACT ALAMO INDUSTRIAL: INDEX - ASSEMBLY INSTRUCTION 2005 Alamo Group Inc. Introduction Section 1 - Model Specifications Section 2 - Tractor Preparation INDEX - ASSEMBLY INSTRUCTION Section 5 - Hyd Valve & Hyd Hose Section Section 6 - Electrical Connections Section 7 - Mechanical Adjustments & Repairs Section 8 - Mounting Kit Component Identification Page Section 1 READ THIS BEFORE BEGINNING ASSEMBLY, REPAIRS OR TESTING: DO NOT 2005 Alamo Group Inc. Required of the Owner: Required of the Operator: Safety Recommendations! 2005 Alamo Group Inc. Standard Specifications: Switch Blade 5 ft. & 6 ft. 2005 Alamo Group Inc. USING AN ADAPTER WITH A TORQUE WRENCH 2005 Alamo Group Inc. TORQUE VALUES - BOLTS: Recommended Torque, Ft. lbs. & (Nm) Inch Sizes Metric Sizes HOSE END FITTING TORQUE SPECS: Hose End Type: Page INTRODUCTION: BEFORE ST ARTING ASSEMBL Y : TOOLS THAT MAY BE NEEDED: RECOMMENDED GAUGES FOR DIAGNOSTICS: 2005 Alamo Group Inc. GENERAL INFORMATION: 2005 Alamo Group Inc. Replacement Oil Filter LEVELING TRACTOR: TRACTOR MUST DO NOT 2005 Alamo Group Inc. Lay Out Component s in Display. It is helpful to lay out the component in as neat a display WARNING DO NOT WELD On This Unit During or After Installation: Section 3 2005 Alamo Group Inc. Pump / Driveshaft Schematic - 5425 & 5525 2005 Alamo Group Inc. Pump / Driveline Schematic - 5225 & 5325 CAB/ ROPS 2005 Alamo Group Inc. Pump / Driveline Schematic - 5105 & 5205 CAB/ ROPS 2005 Alamo Group Inc. 1. 2. 3. Figure 3 Figure 4 2005 Alamo Group Inc. 5. 6. 4. 2005 Alamo Group Inc. TOP 9. Figure 11 Figure 10 10. Figure 12 12. Figure 13B Figure 13A 2005 Alamo Group Inc. Figure 17 Figure 18 Figure 15 Figure 16 JD-5425 & JD-5525 Shown 13. 2005 Alamo Group Inc. P/N 02979436 Machined Pump Mount Plate 17. 18. 19. 16. Page 2005 Alamo Group Inc. Drive Shaft Installation: Drive Shaft Installation - 5105 & 5205 (ONLY) JD-5105 & JD-5205 ONLY Page Page 2. 3. 4. 5. 6. Page Mount Kit Component Identification 11 . Figure 10 Figure 11 12. Page Section 5 2005 Alamo Group Inc. Two Spool Control Valve: Control Valve & Valve Controls Installation 2005 Alamo Group Inc. HydraulicControl Valve & Hoses - ROPS Control Valve & Hoses: (ROPS) Figure 4 1. 2. HydraulicControl Valve & Hoses - CAB 1. 2. 3. Page Page Control Valve & Valve Controls Installation - Remote Cables Figure 15 Control Cable Connection to Control Stick Assemblies: 2005 Alamo Group Inc. Figure 16 Control Valve & Valve Controls Installation - Remote Cables 2005 Alamo Group Inc. 5. HydraulicControl Valve & Hoses Control Valve & Hoses: 1. 2. 3. Page 2005 Alamo Group Inc. Figure 25 Figure 26 HydraulicPump Hose Connection 6. Figure 27 2005 Alamo Group Inc. Fill Hydraulic Tank Fill Hydraulic Tank with Oil: Figure 30 1. 2. Fill Hydraulic Tank Page Section 6 2005 Alamo Group Inc. MOT OR - PUMP ELECTRICAL CIRCUIT Electrical Circuit: RH Wing Mower IMPORTANT NOTICE, READ: The Starter solenoid wires and the 12V power supply Figure 1 This Wire Harness Used for RH Wing Section 7 Switchblade John Deere 2005 Alamo Group Inc. Lead Adjustment: Pitch Adjustment: Figure 4 Cutter Bar Alignment: Guard Adjustment: Wear Plates:: 2005 Alamo Group Inc. Clips: Knife Repair: Knife Replacement: 2005 Alamo Group Inc. CUTTER BAR REPLACEMENT Cutter Bar Assembly Replacement: Figure 10 2005 Alamo Group Inc. KNIFE BAR REPLACEMENT Knife Bar Replacement: Figure 11 2005 Alamo Group Inc. KNIFE REPLACEMENT Knife Replacement: Figure 12 OUTER SHOE ASSEMBLY REPLACEMENT 2005 Alamo Group Inc. INNER SHOE WELDMENT REPLACEMENT Inner Shoe Weldment Replacement: 1. 2. 3. INNER SHOE WELDMENT REPLACEMENT Figure 23 2005 Alamo Group Inc. CARRIAGE ARM ASSEMBLY REPLACEMENT Carriage Arm Assembly Replace- ment: Figure 24 Figure 25 Figure 26 KNIFE DRIVE REPAIR / REPLACEMENT Knife Drive Assembly Repair / Replacement: 1. 2. 3. KNIFE DRIVE REPAIR / REPLACEMENT 8. 9. 10. 11. Page Section 8 John Deere 5425/5525 CAB & ROPS/2&4wd w/Flat Plat form 2005 Alamo Group Inc. 2005 Alamo Group Inc. 2005 Alamo Group Inc. 2005 Alamo Group Inc. Cab Only: John Deer e 5225/5325 Cab & ROPS/2&4wd w/Straddle or Flat Platform Cab Options: ROPS Straddle or Flat (IOOS) Platform: ROPS Options: Hydraulic Kit : 02983101 Consist of the Following Items. 2005 Alamo Group Inc. Virginia DOT Option Kit (Oct. 2003 Bid Spec.), P/N 02983446 Consist of the Following Items Page 2005 Alamo Group Inc. Hydraulic Break-Away Hose Kit, P/N 02983493: Consist of the Following Items Page Page John Deere 5105/5205 ROPS/2&4wd 2005 Alamo Group Inc. Mount Kit - Bill of Material - 5105 & 5205 ROPS Sub-Frame Kit, P/N 02983241: Consist of the Following Items. Hydraulic Kit, P/N 02983239: Consist of the Following Items. 2005 Alamo Group Inc. Mount Kit - Bill of Material - 5105 & 5205 ROPS Hydraulic Kit, P/N 02983239: Consist of the Following Items. OPTIONS : Pump Guard Kit , P/N 02983392: Consist of the Following Items. 2005 Alamo Group Inc. Pump / Driveline Schematic - 5425 & 5525 CAB/ ROPS 2005 Alamo Group Inc. Pump / Driveline Schematic - 5225 & 5325 CAB/ ROPS 2005 Alamo Group Inc. Pump / Driveline Schematic - 5105 & 5205 CAB/ ROPS 2005 Alamo Group Inc. Drive Shaft Installation: Drive Shaft Installation - 5105 & 5205 (ONLY) JD-5105 & JD-5205 ONLY Page Page Page 2005 Alamo Group Inc. Mount Kit Component Identification - 5425 & 5525 Mount Kit Component Identification - 5225 & 5325 Mount Kit Component Identification - 5105 & 5205 Common Component Identification - All Tractors Page Page 2005 Alamo Group Inc. Hydraulic Schematic Dual RH & LH Wing Page 2005 Alamo Group Inc. NOTE: HYDRAULIC HOSE ROUTING NOTICE: The following is a list of hoses and the tractor models and types by item number in

Alamo - page 68

Models: JD-5105 JD-5205 JD-5225 JD-5325 JD-5425 JD-5525