S M O K E R O P E R AT I O N
COOKING/SMOKING/HOLDING PROCEDURES — MANUAL OVENS | ||||||||||
8. SET SMOKING TIMER |
| C. Insert a thermometer into the center of the | ||||||||
A. The Smoking Timer activates the heating |
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| product to determine if the correct internal | |||||||
| element located within the Wood Chip |
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| temperature has been reached. |
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| Container. When the Wood Chip Container |
| D. When following the procedures in the |
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| is full, and the Smokeing Timer is turned |
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| individual product cooking instructions, | ||||||
| clockwise as far as it will turn, the wood |
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| additional cooking time should not be | ||||||
| chips will smoke for approximately forty- |
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| necessary. If, however, the required |
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| five minutes to one hour. |
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| internal product temperature has not been | ||||||
B. | To set smoking time, turn the Smoking |
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| reached after the product has remained in | ||||||
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| the “HOLD” cycle for the one hour minimum | |||||||
| Timer knob past the required length of |
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| time period, additional cooking time may | ||||||
| time, then immediately bring it back to |
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| be added. Use the same “COOK” |
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| the correct setting. |
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| temperature set for the original cooking | ||||||
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| period until the correct internal |
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| S M O K I N G T I M E S |
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| temperature has been reached. |
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It is recommended the operator be familiar with the |
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taste preferences of the area. Initially experimenting |
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| In the United States, FDA food code requires |
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with a minimal amount of smoking time is suggested. |
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| products such as red meat to remain in |
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| LIGHT SMOKE FLAVOR . . . 10 MINUTES | |||||||||
| MEDIUM SMOKE FLAVOR . . . 30 MINUTES |
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| “HOLD” for a specified time period. | This |
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| HEAVY SMOKE FLAVOR . . . 40 MINUTES |
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| holding time requirement is based on the |
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VERY HEAVY SMOKE FLAVOR . . . 60 MINUTES* |
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| internal product temperature desired for the |
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EXTRA HEAVY SMOKE FLAVOR . . . 120 MINUTES* |
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| finished product and includes the one hour |
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| time period while | the oven decreases | from |
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*FOR 60 MINUTES OR MORE: LOAD WOOD CHIP | ||||||||||
CONTAINER TWICE AND ACTIVATE SMOKING TIMER TWICE. |
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| the cooking temperature to the holding |
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| temperature and the product continues to cook. |
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9. OVERNIGHT COOK AND HOLD | ||||||||||
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A. For maximum product tenderizing and to |
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| INTERNAL PRODUCT |
| TIME* IN HOLD CYCLE |
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| reduce labor during peak preparation |
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| TEMPERATURE |
| REQUIRED BY FOOD CODE |
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| hours, it is highly recommended that many |
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| 130°F (54°C) |
| 1 HOUR, 52 MINUTES |
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| products be cooked and held overnight. |
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| 131°F (55°C) |
| 1 HOUR, 29 MINUTES |
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| Refer to individual cooking instructions. |
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| 133°F (56°C) |
| 56 MINUTES |
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10. DETERMINING IF PRODUCT |
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| 135°F (57°C) |
| 36 MINUTES |
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IS SUFFICIENTLY COOKED |
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| 136°F (58°C) |
| 28 MINUTES |
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A. Allow “COOK” timer to cycle to the |
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| 138°F (59°C) |
| 18 MINUTES |
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| 140°F (60°C) |
| 12 MINUTES |
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| “OFF” position. |
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| 142°F (61°C) |
| 8 MINUTES |
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B. Before opening the oven door, leave the |
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| 144°F (62°C) |
| 5 MINUTES |
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| 145°F (63°C) |
| 4 MINUTES |
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| product in the “HOLD” cycle for a minimum |
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| 147°F (64°C) |
| 2 MINUTES, 14 SECONDS |
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| one hour. This time period will allow the |
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| 149°F (65°C) |
| 1 MINUTES, 25 SECONDS |
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| oven temperature to decrease from the |
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| 151°F (66°C) |
| 54 SECONDS |
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| “COOK” setting to the selected “HOLD” |
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| 153°F (67°C) |
| 34 SECONDS |
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| temperature. During this one hour period, |
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| 155°F (68°C) |
| 22 SECONDS |
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| the product will continue to cook and |
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| 157°F (69°C) |
| 14 SECONDS |
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| smoke will continue to penetrate into the |
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| 158°F (70°C) |
| 0 SECONDS |
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| food. |
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| *HOLDING TIME MAY INCLUDE |
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SECTION 5 • LOW TEMPERATURE COOKING & SMOKING OPERATION
64.