Manuals / Bryant / Household Appliance / Heating System

Bryant 580F Power Wiring Connections, Field Control Wiring Raceway, Low-VoltageConnections

Models: 580F

1 64

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	208/230-1-60	208/230-3-60
	208/230-1-60	460-3-60
		460-3-60
		(SIZES 072 AND 073)

575-3-60	208/230-3-60
(SIZES 072 AND 073)	575-3-60, 460-3-60
	(SIZES 036-060)

LEGEND

C— Contactor COMP — Compressor

IFC	— Indoor-Fan Contactor
NEC	— National Electrical Code
TB	— Terminal Block

Fig. 9 — Power Wiring Connections

COOL STAGE 1	Y1/W2
FAN	G
HEAT STAGE 1	W/W1
COOL STAGE 2	Y/Y2
HEAT STAGE 2	O/W2
24 VAC HOT	R
24 VAC COM	C
N/A
OUTDOOR AIR	S1
SENSOR	S2

THERMOSTAT DIPSWITCH SETTINGS

OFF

A B C D

LEGEND

Field Wiring

IPD/X

RACEWAY LOW VOLTAGE	INTEGRATED GAS UNIT
CONNECTIONS	CONTROLLER (IGC)

WIRE CONNECTIONS TO LOW-VOLTAGE SECTION (CONNECTION BOARD)

HOLE IN END PANEL (HIDDEN)

Fig. 11 — Field Control Wiring Raceway

NOTE: Underlined letter indicates active thermostat output when con- figured for A/C operation.

Fig. 10 — Low-Voltage Connections

—11—

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Image 11

Bryant 580F installation instructions Power Wiring Connections, Field Control Wiring Raceway, Low-VoltageConnections

Contents

SAFETY CONSIDERATIONS IMPORTANT - READ BEFORE INSTALLINGCONTENTS III. Step 3 - Install External Trap forFig. 1A - Base Unit Dimensions - 580F036-072 Fig. 1B - Base Unit Dimensions - 580F073 II. STEP 2 - FIELD FABRICATE DUCTWORK Fig. 2 - Horizontal Conversion PanelsB. Slab Mount Horizontal Units Only C. Alternate Unit SupportFig. 3 - Roof Curb Fig. 5A - Condensate Drain Pan V. STEP 5 - INSTALL FLUE HOODVI. STEP 6 - INSTALL GAS PIPING Fig. 4 - Unit Leveling TolerancesFig. 6 - Rigging Details Table 1 - Physical Data Table 1 - Physical Data cont Fig. 8 - Gas Piping Guide With Accessory VII. STEP 7 - MAKE ELECTRICAL CONNECTIONSA. Field Power Supply B. Field Control WiringFig. 10 - Low-VoltageConnections Fig. 9 - Power Wiring ConnectionsFig. 11 - Field Control Wiring Raceway Page Page A. Manual Outdoor-AirDamper VIII. STEP 8 - ADJUST FACTORY-INSTALLEDOPTIONSDamper Installed Fig. 15 - Outdoor-AirDamper Position SettingFig. 18 - Hood Box Removal Fig. 17 - Typical Access Panel LocationsFig. 19 - Indoor Coil Access Panel Relocation B. Optional EconoMi$er+Fig. 20 - Outdoor-AirHood Construction Fig. 21 - Filter InstallationFig. 22 - EconoMi$er+ Wiring Fig. 25 - Return-AirPressure Drop E. EconoMi$er+ Controller WiringFig. 23 - Barometric Flow Capacity Fig. 24 - Outdoor-AirDamper LeakageH. Supply Air Temperature SAT Sensor Provided Table 4 - EconoMi$er+ Field-InstalledAccessoriesTable 3 - EconoMi$er+ Sensor Usage G. Outdoor Air Temperature OAT Sensor ProvidedFig. 28 - Outdoor-AirHumidity Sensor Fig. 26 — Indoor Air Quality Voltage SettingK. Outdoor Air Humidity Sensor Fig. 27 - Return Air Temperature SensorTable 6 - Outdoor Air, Return Air, and Supply Air Fig. 30 - Humidity Sensor Current vs. Humidity Fig. 29 - Enthalpy Changeover SettingsL. Indoor Air Humidity Sensor M. Occupied/Unoccupied SwitchN. Power Exhaust O. Remote EconoMi$er+ Enable ControlFig. 32 - Demand Ventilation Control R. CO2 Sensor ConfigurationTable 7 - CO2 Sensor* Standard Settings B. Belt-DriveMotors IX. STEP 9 - ADJUST EVAPORATOR-FANSPEEDFig. 35 - Evaporator-FanPulley Adjustment A. Direct-DriveMotorsTable 9 - Motor Data Table 8 - Fan Rpm at Motor Pulley SettingsPage Page Alternate Motor Belt Drive Alternate Motor Belt Drive —30— Page Page Page Alternate Motor Belt Drive Alternate Motor Belt DriveWatts - Input Watts to Motor Bhp - Brake Horsepower Input to FanGENERAL FAN PERFORMANCE NOTES START-UP I. UNIT PREPARATION IV INTERNAL WIRINGVI. REFRIGERANT SERVICE PORTS PRE-START-UPXI. HEATING IX. COOLINGTo Shut Off Unit X. MAIN BURNERSA. Integrated Display XII. SAFETY RELIEFXIII. VENTILATION CONTINUOUS FAN XIV. ECONOMI$ER+ CONTROLLERTable 35 - EconoMi$er+ Inputs and Outputs Fig. 36 - EconoMi$er+ Controller BoardTable 38 - Input/Output Channels Table 36 - Start-UpMode SequenceE. Setup Mode F. Manual Mode G. Error ModeXV. ECONOMI$ER+ CONFIGURATION B. Ventilation Air and Free Cooling A. Compressor Configuration and ControlA. Cooling, Units without EconoMi$er+ C.Demand Ventilation ConfigurationD.Power Exhaust Configuration XVI. OPERATING SEQUENCEC. Cooling, Units with EconoMi$er+ —46—B. Heating, Units without EconoMi$er+ D. Heating, Units with Economi$er+ SERVICEI. CLEANING Fig. 37 - Cleaning Condenser CoilFig. 40 - Condenser-FanAdjustment A. No Charge III. BLOWER BELT ADJUSTMENTV. ECONOMI$ER+ ADJUSTMENT VI. CONDENSER-FANADJUSTMENT FigB.Cleaning and Adjustment X. LIMIT SWITCHTable 39 - LED Error Code Description A.Removal and Replacement of Gas Train Fig.Fig. 42 - Cooling Charging Chart, 580F048 3 TON UNIT CHARGING CHART4 TON UNIT CHARGING CHART Fig. 41 - Cooling Charging Chart, 580F036Fig. 44 - Cooling Charging Chart, 580F072 5 TON UNIT CHARGING CHART6 TON UNIT 60 Hz CHARGING CHART Fig. 43 - Cooling Charging Chart, 580F060Fig. 46 - Burner Tray Details Fig. 47 - Spark AdjustmentFig. 45 - Burner Section Details B.Error Code 2 - RAT Sensor Failure TROUBLESHOOTING I. ECONOMI$ER+ TROUBLESHOOTINGTable 40 - EconoMi$er+ Error Codes A.Error Code 1 - SAT Sensor FailureJ.RAM Test Failure H.Error Code 8 - E2 Test FailureI. Error Mode II. UNIT TROUBLESHOOTINGTable 42 - Heating Service Analysis Table 41 - LED Error Code Service AnalysisTable 43 - Cooling Service Analysis Fig. 48 - Typical Unit Wiring Diagram APPENDIX A - ECONOMI$ER+ LABEL APPENDIX A - ECONOMI$ER+ LABEL cont Page INDEX CALL FOR FREE CATALOG SERVICE TRAININGPage ELECTRICAL START-UPCHECKLIST Remove and Use in Job FileI. PRELIMINARY INFORMATION III. START-UP