CONTENTS
IMPORTANT - READ BEFORE INSTALLING
III. Step 3 - Install External Trap for
SAFETY CONSIDERATIONS
Fig. 1A - Base Unit Dimensions - 580F036-072
Fig. 1B - Base Unit Dimensions - 580F073
B. Slab Mount Horizontal Units Only
Fig. 2 - Horizontal Conversion Panels
C. Alternate Unit Support
II. STEP 2 - FIELD FABRICATE DUCTWORK
Fig. 3 - Roof Curb
VI. STEP 6 - INSTALL GAS PIPING
V. STEP 5 - INSTALL FLUE HOOD
Fig. 4 - Unit Leveling Tolerances
Fig. 5A - Condensate Drain Pan
Fig. 6 - Rigging Details
Table 1 - Physical Data
Table 1 - Physical Data cont
A. Field Power Supply
VII. STEP 7 - MAKE ELECTRICAL CONNECTIONS
B. Field Control Wiring
Fig. 8 - Gas Piping Guide With Accessory
Fig. 9 - Power Wiring Connections
Fig. 11 - Field Control Wiring Raceway
Fig. 10 - Low-VoltageConnections
Page
Page
Damper Installed
VIII. STEP 8 - ADJUST FACTORY-INSTALLEDOPTIONS
Fig. 15 - Outdoor-AirDamper Position Setting
A. Manual Outdoor-AirDamper
Fig. 19 - Indoor Coil Access Panel Relocation
Fig. 17 - Typical Access Panel Locations
B. Optional EconoMi$er+
Fig. 18 - Hood Box Removal
Fig. 21 - Filter Installation
Fig. 22 - EconoMi$er+ Wiring
Fig. 20 - Outdoor-AirHood Construction
Fig. 23 - Barometric Flow Capacity
E. EconoMi$er+ Controller Wiring
Fig. 24 - Outdoor-AirDamper Leakage
Fig. 25 - Return-AirPressure Drop
G. Outdoor Air Temperature OAT Sensor Provided
Table 4 - EconoMi$er+ Field-InstalledAccessories
H. Supply Air Temperature SAT Sensor Provided
J. Return Air Temperature RAT Sensor
Fig. 27 - Return Air Temperature Sensor
Fig. 26 — Indoor Air Quality Voltage Setting
K. Outdoor Air Humidity Sensor
Fig. 28 - Outdoor-AirHumidity Sensor
Table 6 - Outdoor Air, Return Air, and Supply Air
Fig. 30 - Humidity Sensor Current vs. Humidity
Fig. 29 - Enthalpy Changeover Settings
N. Power Exhaust
M. Occupied/Unoccupied Switch
O. Remote EconoMi$er+ Enable Control
L. Indoor Air Humidity Sensor
R. CO2 Sensor Configuration
Table 7 - CO2 Sensor* Standard Settings
Fig. 32 - Demand Ventilation Control
Fig. 35 - Evaporator-FanPulley Adjustment
IX. STEP 9 - ADJUST EVAPORATOR-FANSPEED
A. Direct-DriveMotors
B. Belt-DriveMotors
Table 9 - Motor Data
Table 8 - Fan Rpm at Motor Pulley Settings
Page
Page
Alternate Motor Belt Drive
Alternate Motor Belt Drive
—30—
Page
Page
Page
Alternate Motor Belt Drive
Alternate Motor Belt Drive
Watts - Input Watts to Motor
Bhp - Brake Horsepower Input to Fan
GENERAL FAN PERFORMANCE NOTES
VI. REFRIGERANT SERVICE PORTS
IV INTERNAL WIRING
PRE-START-UP
START-UP I. UNIT PREPARATION
To Shut Off Unit
IX. COOLING
X. MAIN BURNERS
XI. HEATING
XIII. VENTILATION CONTINUOUS FAN
XII. SAFETY RELIEF
XIV. ECONOMI$ER+ CONTROLLER
A. Integrated Display
Table 35 - EconoMi$er+ Inputs and Outputs
Fig. 36 - EconoMi$er+ Controller Board
Table 38 - Input/Output Channels
Table 36 - Start-UpMode Sequence
E. Setup Mode
G. Error Mode
XV. ECONOMI$ER+ CONFIGURATION
F. Manual Mode
B. Ventilation Air and Free Cooling
A. Compressor Configuration and Control
D.Power Exhaust Configuration
C.Demand Ventilation Configuration
XVI. OPERATING SEQUENCE
A. Cooling, Units without EconoMi$er+
—46—
B. Heating, Units without EconoMi$er+
C. Cooling, Units with EconoMi$er+
I. CLEANING
SERVICE
Fig. 37 - Cleaning Condenser Coil
D. Heating, Units with Economi$er+
V. ECONOMI$ER+ ADJUSTMENT
III. BLOWER BELT ADJUSTMENT
VI. CONDENSER-FANADJUSTMENT Fig
Fig. 40 - Condenser-FanAdjustment A. No Charge
Table 39 - LED Error Code Description
X. LIMIT SWITCH
A.Removal and Replacement of Gas Train Fig.
B.Cleaning and Adjustment
4 TON UNIT CHARGING CHART
3 TON UNIT CHARGING CHART
Fig. 41 - Cooling Charging Chart, 580F036
Fig. 42 - Cooling Charging Chart, 580F048
6 TON UNIT 60 Hz CHARGING CHART
5 TON UNIT CHARGING CHART
Fig. 43 - Cooling Charging Chart, 580F060
Fig. 44 - Cooling Charging Chart, 580F072
Fig. 47 - Spark Adjustment
Fig. 45 - Burner Section Details
Fig. 46 - Burner Tray Details
Table 40 - EconoMi$er+ Error Codes
TROUBLESHOOTING I. ECONOMI$ER+ TROUBLESHOOTING
A.Error Code 1 - SAT Sensor Failure
B.Error Code 2 - RAT Sensor Failure
I. Error Mode
H.Error Code 8 - E2 Test Failure
II. UNIT TROUBLESHOOTING
J.RAM Test Failure
Table 42 - Heating Service Analysis
Table 41 - LED Error Code Service Analysis
Table 43 - Cooling Service Analysis
Fig. 48 - Typical Unit Wiring Diagram
APPENDIX A - ECONOMI$ER+ LABEL
APPENDIX A - ECONOMI$ER+ LABEL cont
Page
INDEX
CALL FOR FREE CATALOG
SERVICE TRAINING
Page
TEMPERATURES
START-UPCHECKLIST Remove and Use in Job File
I. PRELIMINARY INFORMATION
III. START-UP