Manuals / Bryant / Household Appliance / Heating System

Bryant 580F installation instructions Index

Models: 580F

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Access panels			15
Altitude compensation					38
Barometric flow capacity						17
Burner ignition			49
Burner rack		52
Burner section			52
Burner spark gap				52
Charging chart, refrigerant						50, 51
Clearance		2, 3
CO2 sensor
Configuration			23
Settings	23
Combustion blower wheel						49
Compressor
Lubrication			48
Mounting		37
Rotation		37
Condensate drain
Cleaning		47
Location		4, 6
Condenser coil			8
Cleaning		47
Condenser fan			8
Adjustment			48
Control circuit
Wiring	10
Wiring raceway				11
Demand control ventilation 22
Dimensions		2, 3, 5
Ductwork		4
EconoMi$er+			15-23, 39-47
Adjustment			48
Components			15
Configuration			43-45
Controller wiring				17
Damper movement					17
Inputs and Outputs					40
Troubleshooting				53, 54
Wiring	16, 17
Electrical connections					10
Electrical data			12, 13
Enthalpy changeover set points							21
Evaporator coil			8
Cleaning		47
Evaporator fan motor
Lubrication			48
Motor data		25
Mounting		24
Performance			25-36
Pulley adjustment 24
Pulley setting			8
Speed	8, 25
Factory-installed options						14-23
EconoMi$er+ 15-23
Manual outdoor air damper							14
Filter
Cleaning		47
Installation		16
Size 9
Flue gas passageways					48
Flue hood		6, 10
Freeze protection thermostat							9, 49
Gas connection			9
Gas input		9
Gas piping		6, 10, 37
Gas pressure			1, 6, 9
Heat anticipator settings						9, 10
Heat exchanger				9
High flow valves				37
High pressure switch					9, 49
Horizontal units				1, 4
Indoor air humidity sensor						22
Indoor air quality sensor						18
Integrated gas controller						49
Error codes			49, 55
Leak test	37
Limit switch			49
Liquid propane			9

			INDEX
Low pressure switch				9, 49
Main burners		38, 49
Manual outdoor air damper					14
Mounting
Compressor		37
Unit 4
Natural gas	9
Operating limits			4
Operating sequence				45-47
Cooling	45, 46
EconoMi$er+			46, 47
Heating	46, 47
Outdoor air hood			14, 16
Outdoor air inlet screens
Cleaning	47
Dimensions		9
Outdoor air humidity sensor					19

Outdoor air temperature sensor					18
Physical data		8, 9
Power supply		10
Wiring	11
Pressure switches
High pressure			9, 49
Low pressure			9, 49
Pre-Start-Up 37
Refrigerant
Charge	8, 48
Type	8
Refrigerant service ports 37
Replacement parts				49
Return air filter			9, 37
Return air temperature sensor					18, 19
Rigging unit		4, 7
Roof curb
Assembly		1
Dimensions		5
Connector package				5
Leveling tolerances				6
Weight	8
Safety considerations				1
Safety relief		39
Service	47-52
Service ports		37
Slab mount		4
Start-up 37-47
Start-up checklist			CL-1
Thermostat		8
Troubleshooting			53-57
Ventilation		39
Weight
Corner	2, 3
EconoMi$er+			2, 3, 8
Maximum		6
Unit 2, 3, 7, 8
Wiring
EconoMi$er+			16
Power connections				11
Thermostat		11
Unit	57

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Bryant 580F installation instructions Index

Contents

CONTENTS IMPORTANT - READ BEFORE INSTALLINGIII. Step 3 - Install External Trap for SAFETY CONSIDERATIONSFig. 1A - Base Unit Dimensions - 580F036-072 Fig. 1B - Base Unit Dimensions - 580F073 B. Slab Mount Horizontal Units Only Fig. 2 - Horizontal Conversion PanelsC. Alternate Unit Support II. STEP 2 - FIELD FABRICATE DUCTWORKFig. 3 - Roof Curb VI. STEP 6 - INSTALL GAS PIPING V. STEP 5 - INSTALL FLUE HOODFig. 4 - Unit Leveling Tolerances Fig. 5A - Condensate Drain PanFig. 6 - Rigging Details Table 1 - Physical Data Table 1 - Physical Data cont A. Field Power Supply VII. STEP 7 - MAKE ELECTRICAL CONNECTIONSB. Field Control Wiring Fig. 8 - Gas Piping Guide With AccessoryFig. 11 - Field Control Wiring Raceway Fig. 9 - Power Wiring ConnectionsFig. 10 - Low-VoltageConnections Page Page Damper Installed VIII. STEP 8 - ADJUST FACTORY-INSTALLEDOPTIONSFig. 15 - Outdoor-AirDamper Position Setting A. Manual Outdoor-AirDamperFig. 19 - Indoor Coil Access Panel Relocation Fig. 17 - Typical Access Panel LocationsB. Optional EconoMi$er+ Fig. 18 - Hood Box RemovalFig. 22 - EconoMi$er+ Wiring Fig. 21 - Filter InstallationFig. 20 - Outdoor-AirHood Construction Fig. 23 - Barometric Flow Capacity E. EconoMi$er+ Controller WiringFig. 24 - Outdoor-AirDamper Leakage Fig. 25 - Return-AirPressure DropTable 3 - EconoMi$er+ Sensor Usage Table 4 - EconoMi$er+ Field-InstalledAccessoriesG. Outdoor Air Temperature OAT Sensor Provided H. Supply Air Temperature SAT Sensor ProvidedK. Outdoor Air Humidity Sensor Fig. 26 — Indoor Air Quality Voltage SettingFig. 27 - Return Air Temperature Sensor Fig. 28 - Outdoor-AirHumidity SensorTable 6 - Outdoor Air, Return Air, and Supply Air Fig. 30 - Humidity Sensor Current vs. Humidity Fig. 29 - Enthalpy Changeover SettingsN. Power Exhaust M. Occupied/Unoccupied SwitchO. Remote EconoMi$er+ Enable Control L. Indoor Air Humidity SensorTable 7 - CO2 Sensor* Standard Settings R. CO2 Sensor ConfigurationFig. 32 - Demand Ventilation Control Fig. 35 - Evaporator-FanPulley Adjustment IX. STEP 9 - ADJUST EVAPORATOR-FANSPEEDA. Direct-DriveMotors B. Belt-DriveMotorsTable 9 - Motor Data Table 8 - Fan Rpm at Motor Pulley SettingsPage Page Alternate Motor Belt Drive Alternate Motor Belt Drive —30— Page Page Page Alternate Motor Belt Drive Alternate Motor Belt DriveWatts - Input Watts to Motor Bhp - Brake Horsepower Input to FanGENERAL FAN PERFORMANCE NOTES VI. REFRIGERANT SERVICE PORTS IV INTERNAL WIRINGPRE-START-UP START-UP I. UNIT PREPARATIONTo Shut Off Unit IX. COOLINGX. MAIN BURNERS XI. HEATINGXIII. VENTILATION CONTINUOUS FAN XII. SAFETY RELIEFXIV. ECONOMI$ER+ CONTROLLER A. Integrated DisplayTable 35 - EconoMi$er+ Inputs and Outputs Fig. 36 - EconoMi$er+ Controller BoardTable 38 - Input/Output Channels Table 36 - Start-UpMode SequenceE. Setup Mode XV. ECONOMI$ER+ CONFIGURATION G. Error ModeF. Manual Mode B. Ventilation Air and Free Cooling A. Compressor Configuration and ControlD.Power Exhaust Configuration C.Demand Ventilation ConfigurationXVI. OPERATING SEQUENCE A. Cooling, Units without EconoMi$er+B. Heating, Units without EconoMi$er+ —46—C. Cooling, Units with EconoMi$er+ I. CLEANING SERVICEFig. 37 - Cleaning Condenser Coil D. Heating, Units with Economi$er+V. ECONOMI$ER+ ADJUSTMENT III. BLOWER BELT ADJUSTMENTVI. CONDENSER-FANADJUSTMENT Fig Fig. 40 - Condenser-FanAdjustment A. No ChargeTable 39 - LED Error Code Description X. LIMIT SWITCHA.Removal and Replacement of Gas Train Fig. B.Cleaning and Adjustment4 TON UNIT CHARGING CHART 3 TON UNIT CHARGING CHARTFig. 41 - Cooling Charging Chart, 580F036 Fig. 42 - Cooling Charging Chart, 580F0486 TON UNIT 60 Hz CHARGING CHART 5 TON UNIT CHARGING CHARTFig. 43 - Cooling Charging Chart, 580F060 Fig. 44 - Cooling Charging Chart, 580F072Fig. 45 - Burner Section Details Fig. 47 - Spark AdjustmentFig. 46 - Burner Tray Details Table 40 - EconoMi$er+ Error Codes TROUBLESHOOTING I. ECONOMI$ER+ TROUBLESHOOTINGA.Error Code 1 - SAT Sensor Failure B.Error Code 2 - RAT Sensor FailureI. Error Mode H.Error Code 8 - E2 Test FailureII. UNIT TROUBLESHOOTING J.RAM Test FailureTable 42 - Heating Service Analysis Table 41 - LED Error Code Service AnalysisTable 43 - Cooling Service Analysis Fig. 48 - Typical Unit Wiring Diagram APPENDIX A - ECONOMI$ER+ LABEL APPENDIX A - ECONOMI$ER+ LABEL cont Page INDEX CALL FOR FREE CATALOG SERVICE TRAININGPage I. PRELIMINARY INFORMATION START-UPCHECKLIST Remove and Use in Job FileIII. START-UP ELECTRICAL