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Bryant 580F START-UPCHECKLIST Remove and Use in Job File, I. Preliminary Information, Electrical

Models: 580F

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START-UP CHECKLIST

(Remove and Use in Job File)

I. PRELIMINARY INFORMATION:
MODEL NO.: _______________________________________	SERIAL NO.:______________________________________________
DATE: _____________________________________________	TECHNICIAN: ____________________________________________
	BUILDING LOCATION: ___________________________________

II. PRE-START-UP (insert checkmark in box as each item is completed)

VERIFY THAT ALL PACKING MATERIALS HAVE BEEN REMOVED FROM UNIT

VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS

VERIFY THAT FLUE HOOD IS INSTALLED

CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS

CHECK TO ENSURE NO WIRES ARE TOUCHING REFRIGERANT TUBING OR SHARP EDGES

CHECK GAS PIPING FOR LEAKS

CHECK THAT RETURN-AIR FILTER IS CLEAN AND IN PLACE

VERIFY THAT UNIT INSTALLATION IS LEVEL

CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW TIGHTNESS

VERIFY PULLEY ALIGNMENT AND BELT TENSION ARE CORRECT

III. START-UP:

ELECTRICAL
SUPPLY VOLTAGE	L1-L2	____________	L2-L3	____________ L3-L1 ____________
COMPRESSOR AMPS	L1	____________	L2	____________	L3	____________
INDOOR-FAN AMP	L1	____________	L2	____________	L3	____________

TEMPERATURES
OUTDOOR-AIR TEMPERATURE _____________		DB	_____________	WB	____________
RETURN-AIR TEMPERATURE	_____________	DB	_____________	WB	____________
COOLING SUPPLY AIR	_____________	DB	_____________	WB	____________
GAS HEAT SUPPLY AIR	_____________	DB

PRESSURES
GAS INLET PRESSURE	____________	IN. WG
GAS MANIFOLD PRESSURE	____________	IN. WG (LOW FIRE)	____________	IN. WG (HI FIRE)
REFRIGERANT SUCTION	____________	PSIG	____________	TEMP ° F
REFRIGERANT DISCHARGE	____________	PSIG	____________	TEMP ° F

VERIFY REFRIGERANT CHARGE USING CHARGING TABLES

VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN CORRECT DIRECTION (580F072 AND 073 ONLY)

CUT ALONG DOTTED LINE

CUT ALONG DOTTED LINE

Copyright 2004 Bryant Heating & Cooling Systems

CL-1

CATALOG NO. 5358-023

Image 64

Bryant 580F START-UPCHECKLIST Remove and Use in Job File, I. Preliminary Information, Iii. Start-Up, Electrical, Pressures

Contents

IMPORTANT - READ BEFORE INSTALLING CONTENTSIII. Step 3 - Install External Trap for SAFETY CONSIDERATIONSFig. 1A - Base Unit Dimensions - 580F036-072 Fig. 1B - Base Unit Dimensions - 580F073 Fig. 2 - Horizontal Conversion Panels B. Slab Mount Horizontal Units OnlyC. Alternate Unit Support II. STEP 2 - FIELD FABRICATE DUCTWORKFig. 3 - Roof Curb V. STEP 5 - INSTALL FLUE HOOD VI. STEP 6 - INSTALL GAS PIPINGFig. 4 - Unit Leveling Tolerances Fig. 5A - Condensate Drain PanFig. 6 - Rigging Details Table 1 - Physical Data Table 1 - Physical Data cont VII. STEP 7 - MAKE ELECTRICAL CONNECTIONS A. Field Power SupplyB. Field Control Wiring Fig. 8 - Gas Piping Guide With AccessoryFig. 11 - Field Control Wiring Raceway Fig. 9 - Power Wiring ConnectionsFig. 10 - Low-VoltageConnections Page Page VIII. STEP 8 - ADJUST FACTORY-INSTALLEDOPTIONS Damper InstalledFig. 15 - Outdoor-AirDamper Position Setting A. Manual Outdoor-AirDamperFig. 17 - Typical Access Panel Locations Fig. 19 - Indoor Coil Access Panel RelocationB. Optional EconoMi$er+ Fig. 18 - Hood Box RemovalFig. 22 - EconoMi$er+ Wiring Fig. 21 - Filter InstallationFig. 20 - Outdoor-AirHood Construction E. EconoMi$er+ Controller Wiring Fig. 23 - Barometric Flow CapacityFig. 24 - Outdoor-AirDamper Leakage Fig. 25 - Return-AirPressure DropTable 4 - EconoMi$er+ Field-InstalledAccessories G. Outdoor Air Temperature OAT Sensor ProvidedH. Supply Air Temperature SAT Sensor Provided J. Return Air Temperature RAT SensorFig. 26 — Indoor Air Quality Voltage Setting Fig. 27 - Return Air Temperature SensorK. Outdoor Air Humidity Sensor Fig. 28 - Outdoor-AirHumidity SensorTable 6 - Outdoor Air, Return Air, and Supply Air Fig. 29 - Enthalpy Changeover Settings Fig. 30 - Humidity Sensor Current vs. HumidityM. Occupied/Unoccupied Switch N. Power ExhaustO. Remote EconoMi$er+ Enable Control L. Indoor Air Humidity SensorTable 7 - CO2 Sensor* Standard Settings R. CO2 Sensor ConfigurationFig. 32 - Demand Ventilation Control IX. STEP 9 - ADJUST EVAPORATOR-FANSPEED Fig. 35 - Evaporator-FanPulley AdjustmentA. Direct-DriveMotors B. Belt-DriveMotorsTable 8 - Fan Rpm at Motor Pulley Settings Table 9 - Motor DataPage Page Alternate Motor Belt Drive Alternate Motor Belt Drive —30— Page Page Page Alternate Motor Belt Drive Alternate Motor Belt DriveBhp - Brake Horsepower Input to Fan Watts - Input Watts to MotorGENERAL FAN PERFORMANCE NOTES IV INTERNAL WIRING VI. REFRIGERANT SERVICE PORTSPRE-START-UP START-UP I. UNIT PREPARATIONIX. COOLING To Shut Off UnitX. MAIN BURNERS XI. HEATINGXII. SAFETY RELIEF XIII. VENTILATION CONTINUOUS FANXIV. ECONOMI$ER+ CONTROLLER A. Integrated DisplayFig. 36 - EconoMi$er+ Controller Board Table 35 - EconoMi$er+ Inputs and OutputsTable 36 - Start-UpMode Sequence Table 38 - Input/Output ChannelsE. Setup Mode XV. ECONOMI$ER+ CONFIGURATION G. Error ModeF. Manual Mode A. Compressor Configuration and Control B. Ventilation Air and Free CoolingC.Demand Ventilation Configuration D.Power Exhaust ConfigurationXVI. OPERATING SEQUENCE A. Cooling, Units without EconoMi$er+B. Heating, Units without EconoMi$er+ —46—C. Cooling, Units with EconoMi$er+ SERVICE I. CLEANINGFig. 37 - Cleaning Condenser Coil D. Heating, Units with Economi$er+III. BLOWER BELT ADJUSTMENT V. ECONOMI$ER+ ADJUSTMENTVI. CONDENSER-FANADJUSTMENT Fig Fig. 40 - Condenser-FanAdjustment A. No ChargeX. LIMIT SWITCH Table 39 - LED Error Code DescriptionA.Removal and Replacement of Gas Train Fig. B.Cleaning and Adjustment3 TON UNIT CHARGING CHART 4 TON UNIT CHARGING CHARTFig. 41 - Cooling Charging Chart, 580F036 Fig. 42 - Cooling Charging Chart, 580F0485 TON UNIT CHARGING CHART 6 TON UNIT 60 Hz CHARGING CHARTFig. 43 - Cooling Charging Chart, 580F060 Fig. 44 - Cooling Charging Chart, 580F072Fig. 45 - Burner Section Details Fig. 47 - Spark AdjustmentFig. 46 - Burner Tray Details TROUBLESHOOTING I. ECONOMI$ER+ TROUBLESHOOTING Table 40 - EconoMi$er+ Error CodesA.Error Code 1 - SAT Sensor Failure B.Error Code 2 - RAT Sensor FailureH.Error Code 8 - E2 Test Failure I. Error ModeII. UNIT TROUBLESHOOTING J.RAM Test FailureTable 41 - LED Error Code Service Analysis Table 42 - Heating Service AnalysisTable 43 - Cooling Service Analysis Fig. 48 - Typical Unit Wiring Diagram APPENDIX A - ECONOMI$ER+ LABEL APPENDIX A - ECONOMI$ER+ LABEL cont Page INDEX SERVICE TRAINING CALL FOR FREE CATALOGPage START-UPCHECKLIST Remove and Use in Job File TEMPERATURESI. PRELIMINARY INFORMATION III. START-UP