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48TC*D08
appendix
Typical PremierLinkt System Control Wiring Diagram
Models:
48TC*D08
1
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Troubleshooting
Error messages
Cooling Charging Charts
Sensor Alarm Test
Connecting Discrete Inputs
Maintenance
Configurable Inputs
Problem Cause Remedy
Unit Arrangement and Access
Dirty Sensor Test Procedure
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37
C08665
Fig. 43 - Typical PremierLink
t
System Control Wiring Diagram
48TC
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Contents
Safety Considerations
Table of Contents
General
Unit Arrangement and Access
What to do if you smell gas
Seasonal Maintenance
Routine Maintenance
Supply Fan Belt-Drive
Supply FAN Blower Section
Manual Outside Air Hood Screen
Supply-Fan Pulley Adjustment Bearings
Adjustable-Pitch Pulley on Motor
Periodic Clean Water Rinse
Coil Maintenance and Cleaning Recommendation
Cooling
Condenser Coil
Routine Cleaning of Evaporator Coil Sufaces
Routine Cleaning of Novation Condenser Coil Surfaces
Puronr R-410A Refrigerant
Refrigerant System Pressure Access Ports
Refrigerant Charge
Seatcore
Cooling Charging Charts D08
Cooling Charging Charts
Cooling Charging Charts D12
Cooling Charging Charts D14 Circuit a
Cooling Charging Charts D14 Circuit B
Problem Cause Remedy
Cooling Service Analysis
Condenser-Fan Adjustment D14 size
Condenser-Fan Adjustment D08-D12 size
Troubleshooting Cooling System
Compressors
Unit-Powered Type
Non-Powered Type
Convenience Outlets
Duty Cycle
Smoke Detectors
Typical Supply Air Smoke Detector Sensor Location
Smoke Detector Locations
Fiop Smoke Detector Wiring and Response
Completing Installation of Return Air Smoke Sensor
Sensor Alarm Test Procedure
Sensor Alarm Test
Controller Alarm Test
Sensor and Controller Tests
Dirty Controller Test Procedure
Controller Alarm Test Procedure
Dirty Sensor Test Procedure
To Configure the Dirty Sensor Test Operation
SD-TRK4 Remote Alarm Test Procedure
Detector Cleaning
Remote Test/Reset Station Dirty Sensor Test
Dirty Sensor Test Using an SD-TRK4
Troubleshooting
Compressor Protection
Protective Devices
Control Circuit
GAS Heating System
Fuel Types and Pressures
Combustion-Air Blower
Flue Gas Passageways
Main Burners
Burners and Igniters
Check Unit Operation and Make Necessary Adjustments
Cleaning and Adjustment
Limit Switch
LED Indication Error Code Description
LED Error Code Description
Burner Ignition
Gas Valve
Orifice Replacement
Outputs
Integrated Gas Control IGC Board IGC Connections
Altitude Compensation
Orifice Sizes
Orifice Carrier Drill Drill Size Part Number
Elevation
Minimum Heating Entering Air Temperature
Troubleshooting Heating System
Heating Service Analysis
Problem Cause Remedy
IGC
IGC Board LED Alarm Codes
Repairing Novation Condenser Tube Leaks
Condenser Coil Service
Replacing Novation Condenser Coil
PREMIERLINKt Control
Typical PremierLinkt System Control Wiring Diagram
Temp Resistance
55 Space Temperature Sensor Wiring
TB1 Terminal Field Connection Input Signal
Space Sensor Mode
PremierLink Sensor Usage
56 Internal Connections
Thermostat Mode
Lctb
Indoor CO2 Sensor 33ZCSENCO2 Connections
PremierLink Filter Switch Connection
RTU-MP Control System
Signal Type CCN BUS Wire CCN Plug PIN Color Number
Recommended Cables
Color Code Recommendations
RTU-MP Multi-Protocol Control Board
Typical RTU-MP System Control Wiring Diagram
RTU-MP Controller Inputs and Outputs
Configurable Inputs
Point Name
Type of I/O Connection PIN Name Numbers Inputs
RTU-MP T-55 Sensor Connections
Space Temperature SPT Sensors
RTU-MP / Indoor CO2 Sensor 33ZCSENCO2 Connections
Power Exhaust output
Connecting Discrete Inputs
Communication Wiring Protocols
RTU-MP Troubleshooting
LEDs
BACview6 Handheld Connections
Troubleshooting Alarms
BACnet MS/TP
Alarms
Module Status Report Modstat Example
Modbus
Basic Protocol Troubleshooting
Manufacture Date
Code Name Meaning
EconoMi$er IV Component Locations
ECONOMI$ER Systems
EconoMi$er IV Wiring
EconoMi$er IV Input/Output Logic
EconoMi$er
Inputs Outputs
Outdoor Air Lockout Sensor
Supply Air Temperature SAT Sensor
EconoMi$er IV Control Modes
Outdoor Dry Bulb Changeover
Outdoor Enthalpy Changeover
Differential Dry Bulb Control
Indoor Air Quality IAQ Sensor Input
Exhaust Setpoint Adjustment
Minimum Position Control
Thermostats
Damper Movement
Demand Control Ventilation DCV
CO2 Sensor Standard Settings
CO2 Sensor Configuration
Analog CO2
EconoMi$er IV Sensor Usage
DCV Demand Controlled Ventilation and Power Exhaust
EconoMi$er IV Preparation
Differential Enthalpy
EconoMi$er IV Troubleshooting Completion
Wiring Diagrams
DCV Minimum and Maximum Position
Supply-Air Sensor Input
48TC Typical Unit Wiring Diagram Power D08, 208/230-3-60
48TC Typical Unit Wiring Diagram Control D08, 208/230-3-60
START-UP, General
PRE-START-UP
Unit Preparation
Gas Piping
Refrigerant Service Ports
Internal Wiring
Return-Air Filters
Outdoor-Air Inlet Screens
START-UP, RTU-MP Control
Field Service Test
Ventilation Continuous Fan
Perform System Check-Out
Configuration
Cooling Lockout Temp
Cooling/Econ SAT Low Setpt
Heating Heating SAT High Setpt
Heating Lockout Temp
T55/56 Override Duration
Power Exhaust Setpt
IAQ Low Reference @ 4mA
IAQ High Reference @ 20mA
Operating Sequences
PremierLinkt Control
Supplemental Controls
48TC
48TC
Number Stages Economizer
Available Cooling Stages
48TC
48TC
Linkage Modes
Rooftop Mode Value Linkage Mode
Always Occupied Default Occupancy
Loadshed Command Gas and Electric Heat Units
RTU-MP Sequence of Operation
Scheduling
BAS On/Off
BACnet Schedule
DI On/Off
Indoor Fan
Fastener Torque Values
Power Exhaust
Economizer
Indoor Air Quality
Torque Values
Model Number Nomenclature
Appendix I. Model Number Significance
Serial Number Format
Position Number Typical Designates
Physical Data
Appendix II. Physical Data
12.5TONS
Physical Data Heating 12.5TONS
Heat Anticipator Setting Amps
48TC**08 48TC**12 48TC**14 Gas Connection
Natural Gas Heat, Liquid Propane Heat
CFM RPM BHP
Appendix III. FAN Performance
579
FAN Performance
RPM BHP
48TC**14
Unit MOTOR/DRIVE Motor Pulley Turns Open Combo
Pulley Adjustment
Electrical Information
MCA/MOCP Determination no C.O. or Unpwrd C.O
Unit Combustion Power
NOM IFM FAN Motor Exhaust No P.E
Type DISC. Size
Wiring Diagrams
Appendix IV. Wiring Diagram List
Size Voltage Control Power
Catalog No 48TC-3SM
Appendix V. Motormaster Sensor Locations
Preliminary Information
Unit START-UP Checklist
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