With Puron R---410ARefrigerant
TABLE OF CONTENTS
SAFETY CONSIDERATIONS
Service and Maintenance Instructions
General
UNIT ARRANGEMENT AND ACCESS
UNIT OPERATION AND SAFETY HAZARD
Fig. 1 - Typical Access Panel Locations Back
Air Conditioning
Routine Maintenance
Seasonal Maintenance
Fig. 2 - Typical Access Panel Location Front
Supply Fan Belt-Drive
Fig. 3 - Filter Installation
Fig. 4 - Screens Installed on Outdoor-AirHood
SUPPLY FAN BLOWER SECTION
48TC
Adjustable-PitchPulley on Motor
Fig. 6 - Supply-FanPulley Adjustment Bearings
Fig. 7 - Tightening Locking Collar Motor
Condenser Coil
Coil Maintenance and Cleaning Recommendation
Periodic Clean Water Rinse
COOLING
PERSONAL INJURY HAZARD
Routine Cleaning of Evaporator Coil Sufaces
PERSONAL INJURY HAZARD
PERSONAL INJURY HAZARD
Refrigerant Charge
Refrigerant System Pressure Access Ports
To Use Cooling Charging Charts
PURONR R-410AREFRIGERANT
48TC
Fig. 9 - CoreMax Access Port Assembly
SEATCORE
48TC
COOLING CHARGING CHARTS
Fig. 10 - Cooling Charging Charts D08
C08670
Fig. 11 - Cooling Charging Charts D12
COOLING CHARGING CHARTS
48TC
C09151
Fig. 12 - Cooling Charging Charts D14 - Circuit A
COOLING CHARGING CHARTS
48TC
C09152
Fig. 13 - Cooling Charging Charts D14 - Circuit B
COOLING CHARGING CHARTS
48TC
48TC
Table 1 - Cooling Service Analysis
Fig. 14 - Condenser Fan Adjustment D08-D12
Condenser-FanAdjustment D08-D12size
Condenser-FanAdjustment D14 size
Troubleshooting Cooling System
CONVENIENCE OUTLETS
Non-PoweredType
Unit-PoweredType
Fig. 17 - Powered Convenience Outlet Wiring
Fig. 18 - Controller Assembly
Maintenance
Fuse On Powered Type
Using Unit-MountedConvenience Outlets
Fig. 21 - Typical Return Air Detector Location
Smoke Detector Locations
Location
Fig. 19 - Smoke Detector Sensor
Fig. 24 - Return Air Sensor Operating Position
FIOP Smoke Detector Wiring and Response
Fig. 22 - Return Air Sampling Tube Location
Fig. 23 - Return Air Detector Shipping Position
Controller Alarm Test
Fig. 25 - Typical Smoke Detector System Wiring
Sensor Alarm Test
Sensor Alarm Test Procedure
To Configure the Dirty Sensor Test Operation
Controller Alarm Test Procedure
Dirty Controller Test Procedure
Dirty Sensor Test Procedure
Dirty Sensor Test Using an SD-TRK4
Detector Cleaning
SD-TRK4Remote Alarm Test Procedure
Remote Test/Reset Station Dirty Sensor Test
Fig. 28 - Controller Assembly
INDICATORS
Troubleshooting
Alarm State
High Pressure Switch
Table 3 – Detector Indicators
Controller’s Power LED is Off
Overtemperature
Fuel Types and Pressures
Fig. 30 - Limit Switch Location
GAS HEATING SYSTEM
Control Circuit
48TC
Fig. 31 - LP Low Pressure Switch Installed
Flue Gas Passageways
Combustion-AirBlower
EQUIPMENT DAMAGE HAZARD
Fig. 33 - Heat Exchanger Assembly
Removal and Replacement of Gas Train
Burners and Igniters
Fig. 36 - Unit Control Box/IGC Location
Cleaning and Adjustment
Limit Switch
Fig. 35 - Burner Tray Details
48TC
Fig. 37 - Spark Adjustment
Table 9 – LED Error Code Description
Burner Ignition
48TC
Orifice Replacement
Fig. 38 - Gas Valve
48TC
Fig. 39 - Integrated Gas Control IGC Board
Table 10 - IGC Connections
Red LED-Status
48TC
Table 11 – Orifice Sizes
Table 12 - Altitude Compensation*
Fig. 40 - OATL Connections
Troubleshooting Heating System
Minimum Heating Entering Air Temperature
Table 13 – Heating Service Analysis
DESCRIPTION
Table 14 – IGC Board LED Alarm Codes
RESET METHOD
48TC
Fig. 41 - PremierLinkt Controller
CONDENSER COIL SERVICE
Repairing NOVATION Condenser Tube Leaks
Replacing NOVATION Condenser Coil
ROOF CURB RETURN AIR
PREMIERLINKt CONTROL
SUPPLY AIR TEMPERATURE SENSOR SUPPLY AIR
48TC
C08665
48TC
48TC
Fig. 44 - T-55Space Temperature Sensor Wiring
Fig. 45 - PremierLink T-55Sensor
48TC
Table 16 – PremierLink Sensor Usage
Table 17 - Space Sensor Mode
Fig. 48 - Space Thermostat Connections
Table 18 – Thermostat Mode
Fig. 46 - T-56Internal Connections
Fig. 47 - PremierLink T-56Sensor
Enthalpy
Connections
33ZCSENCO2 - Typical Wiring Diagram
Fig. 51 - Indoor/Outdoor Air Quality CO2 Sensor
Fig. 52 - Indoor CO2 Sensor 33ZCSENCO2
Connection
Fig. 55 - PremierLink Filter Switch Connection
Fig. 56 - PremierLink Wiring Fan Pressure Switch
Fig. 57 - PremierLink Wiring Remote Occupied
Table 20 – Color Code Recommendations
Fig. 58 - PremierLinkt Power Exhaust Output
RTU-MPCONTROL SYSTEM
Table 19 – Recommended Cables
C07129
Fig. 60 - RTU-MP Multi-ProtocolControl Board
48TC
C09163
48TC
POINT NAME
Table 21 – RTU-MPController Inputs and Outputs
CONFIGURABLE
48TC
Fig. 63 - RTU-MP T-56Sensor Connections
Space Temperature SPT Sensors
Fig. 64 - Space Temperature Sensor Typical Wiring
Fig. 62 - RTU-MP T-55Sensor Connections
48TC
Fig. 65 - RTU-MP /Indoor CO2 Sensor
33ZCSENCO2 Connections
Fig. 67 - RTU-MPPower Exhaust Connections
Connecting Discrete Inputs
Power Exhaust output
Communication Wiring - Protocols
BACnet MS/TP
RTU-MPTroubleshooting
Fig. 68 - RTU-MPSW3 Dip Switch Settings
Local Access
48TC
Fig. 69 - BACview6 Handheld Connections
Table 22 – LEDs
And Error LED shows
ACTION TAKEN BY
Table 23 – Troubleshooting Alarms
RESET
48TC
SAT Sensor Alarm
Alarms
Safety Chain Alarm
Fire Shutdown Alarm
48TC
Fig. 70 - Module Status Report Modstat Example
Table 26 – Modbus Exception Codes that May be
Table 25 – Basic Protocol Troubleshooting
Modbus
Table 24 – Manufacture Date
48TC
ECONOMI$ER SYSTEMS
Fig. 71 - EconoMi$er IV Component Locations
Fig. 72 - EconoMi$er2 Component Locations
48TC
Fig. 73 - EconoMi$er IV Wiring
Fig. 75 - EconoMi$er IV Functional View
Outdoor Air Temperature OAT Sensor
EconoMi$er
Table 27 – EconoMi$er IV Input/Output Logic
Outdoor Air Lockout Sensor
Supply Air Temperature SAT Sensor
Fig. 78 - Outside Air Temperature Changeover
Fig. 76 - Supply Air Sensor Location
Fig. 81 - Enthalpy Changeover Setpoints
Differential Dry Bulb Control
Outdoor Enthalpy Changeover
Mounting Location
Differential Enthalpy Control
Fig. 83 - CO2 Sensor Maximum Range Settings
Exhaust Setpoint Adjustment
Fig. 82 - EconoMi$er IV Control
48TC
Damper Movement
Thermostats
Demand Control Ventilation DCV
48TC
CO2 Sensor Configuration
Table 28 – CO2 Sensor Standard Settings
Single Enthalpy
Table 29 - EconoMi$er IV Sensor Usage
EconoMi$er IV Preparation
Differential Enthalpy
Supply-AirSensor Input
WIRING DIAGRAMS
EconoMi$er IV Troubleshooting Completion
DCV Minimum and Maximum Position
C09156
48TC
C09157
48TC
Gas Piping
PRE-START-UP
START-UP,GENERAL
Unit Preparation
Outdoor-AirInlet Screens
Internal Wiring
Refrigerant Service Ports
Return-AirFilters
START-UP, RTU-MPCONTROL
Field Service Test
Memory Reset
START-UP,PREMIERLINKt CONTROLS
Supply Fan Service Hours
Configuration
Unit Start Delay
Filter Service Hours
Heating Lockout Temp
Cooling/Econ SAT Low Setpt
Cooling Lockout Temp
Heating Heating SAT High Setpt
IAQ High Reference @ 20mA
Power Exhaust Setpt
T55/56 Override Duration
IAQ Low Reference @ 4mA
Heating, Units Without Economizer
OPERATING SEQUENCES
Base Unit Controls
Cooling, Units Without Economizer
48TC
Supplemental Controls
PremierLinkt Control
48TC
IAQS = IAQD + OAQ OAQ = 400 ppm if not present
48TC
SWhen Pre-OccupancyPurge is active
48TC
Table 30 – Available Cooling Stages
S Indoor fan has been ON for at least 30 seconds
48TC
48TC
IAQS = IAQD + OAQ OAQ = 400 ppm if not present
48TC
Table 31 – Linkage Modes
Heat Units
Table 32 – Loadshed Command — Gas and Electric
Always Occupied Default Occupancy
RTU-MPSequence of Operation
Indoor Fan
BACnet Schedule
BAS On/Off
DI On/Off
Indoor Air Quality
Power Exhaust
FASTENER TORQUE VALUES
Economizer
48TC
Table 33 – Torque Values
48TC
APPENDIX I. MODEL NUMBER SIGNIFICANCE
Model Number Nomenclature
Serial Number Format
Cooling
APPENDIX II. PHYSICAL DATA
Physical Data
7.5 - 12.5TONS
7.5 - 12.5TONS
APPENDIX II. PHYSICAL DATA cont
Physical Data
Heating
7.5 TON VERTICAL SUPPLY
3 PHASE
APPENDIX III. FAN PERFORMANCE
7.5 TON HORIZONTAL SUPPLY
3 PHASE
10 TON HORIZONTAL SUPPLY
10 TON VERTICAL SUPPLY
48TC**12
3 PHASE
48TC**14
12.5 TON VERTICAL SUPPLY
12.5 TON HORIZONTAL SUPPLY
48TC
Pulley Adjustment
APPENDIX III. FAN PERFORMANCE cont
2---StageCooling
ELECTRICAL INFORMATION
48TC
48TC*D08
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O
48TC
48TC
APPENDIX IV. WIRING DIAGRAM LIST
Wiring Diagrams
48TC
APPENDIX V. MOTORMASTER SENSOR LOCATIONS
Fig. 86 - 48TC*D08-D12Outdoor Circuiting
III. START-UP
UNIT START-UPCHECKLIST
TEMPERATURES
I. PRELIMINARY INFORMATION