7.Remove the liquid lines by breaking the silver-soldered joints at the cooler liquid line nozzles.

8.On 30GTN,GTR and 30GUN,R 080-110 and 230B-315B units, remove the vertical support(s) under the condenser coil in front of the cooler. Provide temporary support as needed. Save all screws for reinstallation later.

9.Remove the screws in the cooler feet. Slide the cooler slightly to the left to clear the refrigerant tubing. Save all screws.

Removing the cooler can be accomplished in one of 2 ways, depending on the jobsite. Either continue sliding the cooler to- ward the end of the unit opposite the tubing and carefully re- move, or pivot the cooler and remove it from the cooler side of the unit.

REPLACING COOLER — To replace the cooler:

1.Insert new cooler carefully into place. Reattach the screws into the cooler feet (using saved screws).

On 30GTN,GTR and 30GUN,GUR080-110 and 230B- 315B units, reattach the 2 vertical supports under the condenser coil in front of the cooler using screws saved.

2.Replace the liquid lines and solder at the cooler liquid line nozzles.

3.Rebolt the suction flanges onto the cooler head using bolts saved during removal. Use new gaskets for the suc- tion line flanges. Use compressor oil to aid in gasket seal- ing and tighten the suction flange bolts to 70 to 90 ft-lb (94 to 122 N-m).

NOTE: The suction flange has a 4-bolt pattern. See Carrier specified parts for replacement part number, if necessary.

4.Using adhesive, reinstall the cooler insulation on the re- frigerant connection end of the cooler.

5.Reinstall the thermistors. Refer to Thermistors section on page 59, and install as follows:

a.Apply pipe sealant to the 1/4-in. NPT threads on the replacement coupling for the fluid side, and install it in place of the original.

Do not use the packing nut to tighten the coupling. Damage to the ferrules will result.

b.Reinstall thermistor T1 well, and insert thermistor T1 into well.

c.Install thermistor T2 (entering fluid temperature) so that it is not touching an internal refrigerant tube, but so that it is close enough to sense a freeze condition. The recommended distance is 1/8 in. (3.2 mm) from the cooler tube. Tighten the pack- ing nut finger tight, and then tighten 11/4 turns more using a back-up wrench.

6.Install the cooler heater and conduit (if equipped), con- necting the wires as shown in the unit wiring schematic located on the unit.

7.Close the air vent at the top of the cooler, and close the drain on the bottom of the cooler near the leaving fluid outlet. Both the drain and the air vent are located on the leaving fluid end of the cooler. See Fig. 24.

8.Reconnect the cooler fluid piping and strainer, and open the shutoff valves (if installed). Purge the fluid of all air before starting unit.

9.Open the discharge service valves, close the circuit break- ers, and open the liquid line service valves for the compressors.

SERVICING THE COOLER — When cooler heads and par- tition plates are removed, tube sheets are exposed showing ends of tubes.

Certain tubes in the 10HB coolers cannot be removed. Eight tubes in the bundle are secured inside the cooler to the baffles and cannot be removed. These tubes are marked by a dimple on the tube sheet. See Fig. 25. If any of these tubes have developed a leak, plug the tube(s) as described under Tube Plugging section on page 55.

LIQUID

CONNECTION

Fig. 24 — Cooler Thermistor Locations

54

Page 54
Image 54
Carrier Air Conditioner specifications Cooler Thermistor Locations

Air Conditioner specifications

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