CAT Titan 250 10

Turbomachinery Package Specification	Titan 250 Generator Set

Construction Materials

Piping, Manifolds, and Tubing < 10.2 cm (4 in.)		316L Stainless Steel (Unless Otherwise Specified)
Note (a)
Piping, Manifolds, and Tubing > 10.2 cm (4 in.)		Carbon Steel (Unless Otherwise Specified)
Note (a)
Piping Interface Connections		316L Stainless Steel (Unless Otherwise Specified)
Flange Assembly Hardware		316L Stainless Steel
Pipe Support Brackets		Carbon Steel (Standard)
		316L Stainless Steel (Optional)
Pipe Flexible Couplings		Carbon Steel (Standard)
		316L Stainless Steel (Optional)
Tubing Dual Ferrule Compression Fittings		316L Stainless Steel
Sliding Lube Oil Drain Couplings and Plates		Carbon Steel (Standard)
		316L Stainless Steel (Optional)
Lube Oil Vent Flame Arrestor		Aluminum
Electrical System Certifications
NEC		Class 1, Group D, Division 1 or 2
CENELEC		Zone 1 or 2, Group II
CE, ATEX		Zone 2, Group II
Three-Phase Package Motors
Optional Motor Voltage Ratings		380, 400, or 415 VAC, 50 Hz
		460 VAC 60 Hz
Single-Phase Battery Charger
Optional Battery Charger Voltage Ratings		220, 230, 240, 380, 400, 415, 440, 460, or 480
		VAC, 50 Hz or 60 Hz
Single-Phase Lighting and Space Heater Voltage
Optional Package Lighting and Space Heater		120, 220, 230, or 240 VAC, 50 Hz or 60 Hz
Voltage Ratings

Ingress Protection (IP) Ratings
Onskid Junction Boxes		IP56 to IP66
Control Console		IP50
Battery Charger, NEC		IP22
Battery Charger, CE		IP31
Solar’s Applicable Engineering Specifications
ES 9-56	Fusion Welding
ES 9-58	Standard Paint Program – Turbomachinery
ES 1593	Guidelines for NEC Compliance of Solar’s Product Lines: Class I, Group D, Division 1
	and Division 2
ES 1762	Standards and Practices for Electrical Systems for Gas Turbine Packages Installed In
	Hazardous Areas (CENELEC/IEC Standards – European ATEX Directive 94/9/EC)
ES 2201	Auxiliary Air
ES 2231	Standards and Practices for The Design and Installation of Cable Channels and TC
	Rated Cables Installed In Class 1, Division 2 Hazardous Areas
Solar’s Applicable Product Information Letters
PIL 127	Product Certification
Notes:

(a)All package piping is fabricated from 316L stainless steel with the exception of lube oil vent lines and any piping welded directly to a carbon steel lube oil tank or tank cover.

© 2008 Solar Turbines Incorporated. All rights reserved.

TPS250GS/908 - Preliminary

9

Contents

Page Page Table of Contents Page Table of Figures 1 Introduction 1.1General Description 1.2Overview 2 Titan 250 Gas Turbine Generator Set 2.1General Description 2.2Package Description 2.3Major Components and Systems 2.3.1Package Electrical System Three-PhaseMotor Voltage 2.3.2Service Connections Figure 2. Typical Titan 250 Generator Set Service Connections (Driver Skid) Table 1. Package Specifications Page 3 Titan 250 Gas Turbine 3.1General Description Figure 4. Typical Combustion Process 3.1.2SoLoNOx Combustion System Table 1. Titan 250 Gas Turbine Specifications Page 4 Reduction-DriveGearbox 4.1General Description 5 Generator and Associated Equipment 5.1General Description 5.2Functional Description 5.2.1Standard Features 5.2.2Rotor 5.2.3Stator 5.2.4Shaft 5.2.5Frame 5.2.7Bearing Lubrication System Table 3. Generator and Associated Equipment Specifications 6 Start System 6.1General Description 6.2Functional Description 6.3Backup Slow Rotation System Table 4. Start System Specifications Page 7 Fuel System 7.1General Description Component Operation Table 5. Fuel System Specifications Page 8 Lubrication System 8.1General Description 8.1.5Duplex Lube Oil Filter System 8.1.6Lube Oil Vent Coalescer Figure 11. Typical Lube Oil System 8.1.7Lube Oil Vent Flame Arrestor 8.1.8Lube Oil System Options Lube Oil Cooler Lube Oil Immersion Tank Heater Page Notes: 9 Turbotronic 4 Control System 9.1Overview 9.2System Architecture Figure 12. Typical Onskid Control System Figure 13. Typical Offskid Control System 9.3Component Descriptions 9.4System Monitoring and Control Functions 9.4.2Steady-StateControl 9.4.3Stopping Normal Stop Emergency Stop 9.5TT4000 Display and Monitoring System Figure 15. Typical TT4000 Operation Summary Display Screen Figure 16. Typical TT4000 Strip Chart Display Figure 17. Typical TT4000S Engine Summary Screen Figure 18. Typical TT4000S Generator Summary Screen 9.5.2TT4000S Display Screens 9.5.3TT4000 Data Collection and Display Hourly Log Minute Log 10 Second Log Trigger Log 9.5.4TT4000 Display Language 9.5.5TT4000 Operating Modes Table 7. Turbotronic 4 Control System Specifications Page 10 Generator Control and Monitoring 10.1General Description 10.2Generator Control 10.2.2Control Modes 10.2.3Breaker Synchronization 10.2.4Auto Start and Synchronizing System 10.2.5Kilowatt Import Control 10.2.6Generator Metering Panel (Optional) Figure 20. Typical Generator Metering Panel 10.2.7Generator Vibration and Temperature Monitoring 10.2.8Redundant Combined Generator Control Module (Optional) Table 8. Generator Specifications Voltage 11 Enclosure 11.1General Description 11.2Standard Features 11.3Optional Features 11.3.3Dust Protection System 11.3.4Dust and Moisture Protection System 11.3.5Standby Lighting 11.3.6Marinization 11.3.7Door Open Alarm EQP Figure 22. Typical Fire and Gas System 11.3.9CO2 Fire Suppression System 11.3.10Water Mist Fire Suppression System 11.3.11Fire Cylinder Cabinets Figure 23. Typical CO2 Fire Suppression Cylinders and Cabinets Figure 24. Typical Water Mist Fire Suppression Cylinders and Cabinet Table 9. Enclosure Specifications Page 12 Air Inlet System 12.1General Description 12.1.2Insect Screens 12.1.3Self-CleaningBarrier Type Air Filter (Updraft Type) 12.1.4Marine-Type 12.1.5Air Inlet Silencer 12.1.6Air Inlet Ducting and Support Table 10. Air Inlet System Specifications 13 Exhaust System 13.1General Description 13.2Turbine Exhaust Heat Recovery System Table 11. Exhaust System Specifications 14 Accessory Equipment 14.1DC Power Supply and Battery Charger System 14.2Turbine Cleaning System Figure 27. Turbine Cleaning System 14.2.1On-CrankCleaning System 14.2.2On-LineCleaning System 14.2.3Turbine Cleaning Cart Figure 28. Turbine Cleaning Cart 14.3Package Lifting Kit 14.4Engine Removal Equipment Table 12. Accessory Equipment Specifications 15 Marinization 15.1General Description 15.1.7Certification 15.1.8Deck Deflection Limits 15.1.9Angular Displacement and Acceleration 15.1.10Main and Auxiliary Service Table 13. Marinization Specifications 16 Quality Assurance and Testing 16.1Quality Assurance 16.2Testing 16.2.3Generator Testing 16.2.4Acceptance Test Data 16.2.5Additional Testing 16.2.6Source Inspection 16.2.7Customer Participation 16.2.8Weld Radiography 17 Preservation, Installation, and Documentation 17.1General Description 17.2Preservation 17.3Site Requirements 17.4Mechanical Installation Requirements 17.5Documentation 17.5.2Torsional Analysis Report (Optional) 17.5.3Lateral Analysis Report (Optional) 17.5.4Operation and Maintenance Instruction Manual Systems Operator's Guide Maintenance Instructions 17.5.5Service Parts List Table 14. Preservation, Installation, and Documentation Specifications 18 Certification 18.1General Description 18.2National Electrical Code 18.3Canadian Electrical Code 18.4Conformité Européenne Mark 18.5International Electrotechnical Commission Safety Assessment 18.6Offshore Marine Applications 18.7Summary 19 Support Services 19.1Construction Services 19.2Customer Services 19.3Contract Power and Leasing Services 19.4Solar’s Worldwide Locations Conversion Chart List of Abbreviations Abbreviations (Cont.) Abbreviations (Cont’d) List of Solar’s Engineering Specifications List of Solar’s Product Information Letters