Manuals / Conair / Household Appliance / Plumbing Product

Conair CHS-810 manual Daily Inspection, Weekly Inspection, Monthly Inspection

Models: CHS-810

1 88

Download 88 pages 42.76 Kb

Page 31

Inspection

There must be no plastic material left in the granulator when inspection is carried out.

CAUTION: All servicing must be done by trained personnel in order to avoid personal

injury and damage to the machine.

Daily Inspection

Flaps in the hopper. Check that the flaps are undamaged. Replace dam- aged flaps at once. Damaged flaps can drop down into the cutter housing and damage the knives. Damaged flaps also entail the risk of material ejection.

Emergency stop. Check the emergency stop function. Start the granulator and stop it with the emergency stop(s).

Reset. Turn the stop button in the direction of the arrow (counterclock- wise).

Weekly Inspection

Cables. Check the electric cables of the machine for wear or other dam- age. Replace damaged cables at once.

Safety switches. Check the safety switch functions. This granulator has 2 safety switches:

1 at the hopper

1at the screen box

Check the hopper´s safety switch.

Undo the star knobs on the hopper, and try to start the granulator.

The granulator should not be possible to start before the hopper has been closed and the star knobs are properly tightened to stop.

Check the screen box safety switch.

Undo the star knobs on the screen box and try to start the granulator. The granulator should not be possible to start before the screen box has been closed and the star knobs are properly tightened to stop.

✐NOTE: The granule bin should be installed, and the door closed and locked.

Monthly Inspection

Check that the V-belts are undamaged.

Check the V-belt tension every 6 months, see Section 7.8 “Transmission”.

Operation and Daily	6
Maintenance

Operation and Daily Maintenance l 6 - 3

Image 31

Conair CHS-810 manual Daily Inspection, Weekly Inspection, Monthly Inspection, Operation and Daily Maintenance l 6

Contents

Models CHS-810, CHS-814, CHS-819, and CHS-824 CHS Tangential Feed GranulatorsDate Manual Number UGG011/0504 Serial Numbers Model Numbers Installation Table of ContentsTechnical Specification 4. Safety Instructionsi i l Ta b l e o f C o n t e n t s ServiceSpare Parts List Wiring Diagram12. Transport and Storage 11. Accessories, OverviewA. Customer Service 10. Layouti v l Ta b l e o f C o n t e n t s AT T E N T I O N I n t r o d u c t i o nP u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1How the Guide is Organized Purpose of the User GuideYour Responsibility as a User WARNING Voltage hazard AT T E N T I O N Read This so no One Gets Hurt1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 SPECIFICATION NOTES Hardened cutter housing2 - 2 l Technical Specifications Performance characteristicsFunction Description Function DescriptionG e n e r a l S a f e t y S y s t e mGeneral Function Descriptionmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety Switch Safety SystemEmergency Stop Before Starting Star Knob3 - 6 l Function Description 4 S a f e t y I n s t r u c t i o n s Safety InstructionsS a f e t y I n s t r u c t i o n s l 4 If the rotor must be turned manually - do this with great care Safety InstructionsElectrical installation must only be done by a competent electrician During maintenance, pull out the plug on the distribution box4 S a f e t y I n s t r u c t i o n s DANGER! High voltageDANGER! Cutting or pinch risk DANGER! Be careful4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n l 5 I n s t a l l a t i o nPre-Start Checks I n s t a l l a t i o nTwo Hours After First Start If any direction of rotation should be incorrect Electrical ConnectionThe granulator should be connected by a competent electrician Check the direction of rotation of the granulator motorscreen box, switch both the main switch and Opening of Hopper, Screen Box and Granule BinOpening the hopper Opening the screen boxThere is a pinch risk during closing, be careful Close the screen box and install the granule binClosing the Screen Box, Granule Bin and Hopper Close the hopper5 - 6 l M a i n t e n a n c e S t a r t i n g a n d S t o p i n g Operation and Daily MaintenanceMaintenance Operation and Daily Maintenance l 6Starting and Stopping Operation and Daily Maintenance6 - 2 l Operation and Daily Maintenance Monthly Inspection InspectionDaily Inspection Weekly InspectionSwitch “Off” both the main switch and the switch on the granulator Cleaning6 - 4 l Operation and Daily Maintenance Operation and Daily Maintenance l 6 Re-install after cleaning6 - 6 l Operation and Daily Maintenance Fault-FindingThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Changing the knives ServiceChanging the knives Removing the knives7 Service Installing the KnivesFirst install the rear, fixed knife Install the rotating knives6 Install screws A with washers B, and tighten so that they hold 7 Service Then install the front, fixed knifeSharpening Knives - Granulators with Open Cutter Sharpening KnivesGrind the cutting angle of the knives to 7 ServiceTransmission V-Belts, Inspection, and AdjustmentThe granulator is driven by 3 V-belts Checking the V-belts V-belt Adjustment Transmission continued7 Service Cutter Housing Lubrication7 - 1 0 l Service 7 Service InstallingCutter Pulley/Motor Pulley Removal7 - 1 2 l Service S a f e t y Spare Parts ListOrdering Spare Parts Spare Parts ListS p a r e P a r t s L i s t l 8 Cutting ChamberSpare Parts List8 - 4 l S p a r e P a r t s L i s t Staggered RotorArt. no DescriptionParts Open RotorList SpareDescription Knives, Open CutterKnives Art. noSpare Parts TransmissionArt. no DescriptionDescription ScreenScreen Box Art. noSpare Parts Granule Bin Manual OptionalArt. no DescriptionArt. no Vaccum Suction /Blower F-7/F-158 - 1 0 l S p a r e P a r t s L i s t Pos QtyArt. no HopperArt. no Description8 - 12 l S p a r e P a r t s L i s t Hopper - Noise encapsulated machine with with ConveyorArt. no DescriptionSpare Parts Hopper DeviceArt. no DescriptionDescription Sound Cabin8 - 14 l S p a r e P a r t s L i s t Art. noS p a r e P a r t s L i s t l 8 - 1 8.17 Enclosure/BodyArt. no Description8 - 1 6 l S p a r e P a r t s L i s t SafetyArt. no DescriptionW i r i n g D i a g r a m l 9 Wiring Diagram9 Wiring Diagram W i r i n g D i a g r a mWiring diagram Relay functions and normal settings Current Sensing Relay9 Wiring Diagram Default setting for this granulator ConnectionRelay Setting Example9 Wiring Diagram 9 - 6 l W i r i n g D i a g r a m 1 0 Layout L a y o u t1 0 - 2 l L a y o u t Layout1790mm70.47in 1490mm58.66in1650mm64.96in 27.56in.700mm1 0 - 4 l L a y o u t 1 1 Accessories A c c e s s o r i e sOrdering Spare Parts A c c e s s o r i e sSetting Up the Knives Pre - Setting of Rotating Knives, Granulator with Open CutterInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Removal InstallationThird Fixed Knife SharpeningInstallation SafetyBand Conveyor Electrical ConnectionIf the belt moves obliquely MaintenanceTrouble-shooting StartingArt. no Spare Parts for the Band ConveyorArt. no DescriptionStoreage Transport and StorageU n p a c k i n g a n d C h e c k i n g Transport andPositioning in Place of Use Transport and storageLifting and Transport to Place of Use Unpacking and CheckingLong-Term Storage/Conservation Storage1 2 - 4 l T r a n s p o r t a n d S t o r a g e From outside the United States, call How to Contact Customer Ser viceWe’re Here to Help Before You CallA - 2 l A p p e n d i Equipment GuaranteePerformance Warranty Warranty Limitations