Safety System, Emergency Stop, Safety Switch | Conair CHS-810

Safety System

Breaking key

Safety switches

Safety System

The granulator has a safety system to prevent access to dangerous components during operation.

The granulator has knives that rotate at high speed. The granulator is therefore equipped with a safety system to avoid personal injury.The safety system must not be changed or modified

under any circumstances.

If the safety system of the granulator is changed or modified, the machine can be dangerous to use, presenting a serious risk of personal injury.

All care and maintenance to the safety system of the granulator must be carried out by personnel with the necessary knowledge.

If the safety system of the granulator is modified in any way, Conair’s responsibility under the Machinery Directive ceases to apply.

Only Conair spare parts must be used to replace safety components.

Emergency Stop

The granulator has an emergency stop on the control panel. It can also be equipped with extra emergency stops.

The emergency stop is activated by pressing the button. Reset by turning the button in the direction of the arrow (counter- clockwise).

Safety Switch

The granulator has safety switches of the position switch type with breaking key:

–If a secured position is changed or when a breaking key is undone,

it will break the current and the granulator stops. This granulator has 2 safety switches:

1 at the hopper and 1 at the screen box

Check the wiring diagram (Section 9) to see how many safety switches the granulator is equipped with.

Emergency stop

Main switch

3 - 4 l Function Description

Image 16

Conair CHS-810 manual Safety System, Emergency Stop, Safety Switch

Contents

CHS Tangential Feed Granulators Models CHS-810, CHS-814, CHS-819, and CHS-824 Date Manual Number UGG011/0504 Serial Numbers Model Numbers Table of Contents Technical Specification4. Safety Instructions Installation Service Spare Parts ListWiring Diagram i i l Ta b l e o f C o n t e n t s 11. Accessories, Overview A. Customer Service10. Layout 12. Transport and Storage i v l Ta b l e o f C o n t e n t s I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1 AT T E N T I O N How the Guide is Organized Purpose of the User GuideYour Responsibility as a User WARNING Voltage hazard AT T E N T I O N Read This so no One Gets Hurt1 I n t r o d u c t i o n This manual applies to the CHS series of Conair granulators Technical Specifications Technical SpecificationsTechnical Specifications l 2 Hardened cutter housing 2 - 2 l Technical SpecificationsPerformance characteristics SPECIFICATION NOTES Function Description G e n e r a lS a f e t y S y s t e m Function Description Function Description General models with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Safety Switch Safety SystemEmergency Stop Star Knob Before Starting 3 - 6 l Function Description 4 S a f e t y I n s t r u c t i o n s Safety InstructionsS a f e t y I n s t r u c t i o n s l 4 Safety Instructions Electrical installation must only be done by a competent electricianDuring maintenance, pull out the plug on the distribution box If the rotor must be turned manually - do this with great care DANGER! Cutting or pinch risk DANGER! High voltageDANGER! Be careful 4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n I n s t a l l a t i o n l 5 Pre-Start Checks I n s t a l l a t i o nTwo Hours After First Start Electrical Connection The granulator should be connected by a competent electricianCheck the direction of rotation of the granulator motor If any direction of rotation should be incorrect Opening of Hopper, Screen Box and Granule Bin Opening the hopperOpening the screen box screen box, switch both the main switch and Close the screen box and install the granule bin Closing the Screen Box, Granule Bin and HopperClose the hopper There is a pinch risk during closing, be careful 5 - 6 l M a i n t e n a n c e Operation and Daily Maintenance MaintenanceOperation and Daily Maintenance l 6 S t a r t i n g a n d S t o p i n g Starting and Stopping Operation and Daily Maintenance6 - 2 l Operation and Daily Maintenance Inspection Daily InspectionWeekly Inspection Monthly Inspection Switch “Off” both the main switch and the switch on the granulator Cleaning6 - 4 l Operation and Daily Maintenance Re-install after cleaning 6 - 6 l Operation and Daily Maintenance Fault-FindingThe granulator does not start Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Service Changing the knivesRemoving the knives Changing the knives First install the rear, fixed knife Installing the KnivesInstall the rotating knives 6 Install screws A with washers B, and tighten so that they hold Then install the front, fixed knife Sharpening Knives Sharpening Knives - Granulators with Open Cutter Grind the cutting angle of the knives to Transmission V-Belts, Inspection, and AdjustmentThe granulator is driven by 3 V-belts Checking the V-belts Transmission continued V-belt Adjustment Cutter Housing Lubrication7 - 1 0 l Service Installing Cutter Pulley/Motor PulleyRemoval Cutter Pulley 7 - 1 2 l Service Spare Parts List S a f e t y Spare Parts List Ordering Spare Parts Art. no Cutting ChamberDescription Staggered Rotor Art. noDescription 8 - 4 l S p a r e P a r t s L i s t Open Rotor ListSpare Parts Knives Knives, Open Cutter8 - 6 l S p a r e P a r t s L i s t Transmission Screen Box Screen8 - 8 l S p a r e P a r t s L i s t Granule Bin Manual Optional Vaccum Suction /Blower F-7/F-15 8 - 1 0 l S p a r e P a r t s L i s tPos Qty Art. no Hopper Hopper - Noise encapsulated machine with with Conveyor 8 - 12 l S p a r e P a r t s L i s t Hopper Device S p a r e P a r t s L i s t l 8 - 1 Sound Cabin 8 - 14 l S p a r e P a r t s L i s t 8.17 Enclosure/Body Safety 8 - 1 6 l S p a r e P a r t s L i s t Wiring Diagram 9 Wiring DiagramW i r i n g D i a g r a m W i r i n g D i a g r a m l 9 Wiring diagram Current Sensing Relay Relay functions and normal settings Connection Default setting for this granulator Example Relay Setting 9 - 6 l W i r i n g D i a g r a m L a y o u t 1 0 Layout Layout 1 0 - 2 l L a y o u t 1490mm58.66in 1650mm64.96in27.56in.700mm 1790mm70.47in 1 0 - 4 l L a y o u t A c c e s s o r i e s 1 1 Accessories A c c e s s o r i e s Ordering Spare Parts Setting Up the Knives Pre - Setting of Rotating Knives, Granulator with Open CutterInstallation of Pre-Set Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Third Fixed Knife InstallationSharpening Safety Band ConveyorElectrical Connection The band conveyor should be connected up by an authorised electrician Maintenance Trouble-shootingStarting If the belt moves obliquely Spare Parts for the Band Conveyor 11 - 8 l A c c e s s o r i e s Transport and Storage U n p a c k i n g a n d C h e c k i n gTransport and Storeage Transport and storage Lifting and Transport to Place of UseUnpacking and Checking Positioning in Place of Use Storage Long-Term Storage/Conservation 1 2 - 4 l T r a n s p o r t a n d S t o r a g e How to Contact Customer Ser vice We’re Here to HelpBefore You Call From outside the United States, call Equipment Guarantee Performance WarrantyWarranty Limitations A - 2 l A p p e n d i