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Conair CHS-810 manual Cutter Pulley/Motor Pulley, Removal, Installing, Service

Models: CHS-810

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Cutter Pulley/Motor Pulley

Cutter Pulley/Motor Pulley

The upper panel on the right-hand side of the granulator must be removed to remove/install the cutter or motor pulleys.

This makes the cutter and motor pulleys accessible.

Removal

Cutter Pulley

The pulley is mounted with a compres- sion bush.

•Undo all screws a few turns (8 pcs.)

•Remove two screws.

•Put a drop of oil into the extractor hole (A), and insert the two screws.

•Tighten the screws, using progressively increased torque until the compression bush comes away from the shaft.

•Lift off the cutter pulley, complete with the compression bush, from the shaft.

Motor Pulley

•Undo the socket cap screw on the pulley.

•Remove the pulley with a puller.

Installing

A

Motor Pulley

Lift the pulley onto the motor shaft, make sure that the key fits.

•Tighten the pulley with the socket cap screws on the shaft, 88.5lb-ft (120 Nm).

Cutter Pulley

The pulley is fitted with a compression bush.

•Clean and degrease the cutter pulley.

•Oil the cutter shaft.

•Oil the screws and fit the compression bush lightly on the pulley.

•Lift the pulley on to the cutter shaft.

•Make sure that the pulleys line up.

•Tighten the screws in the compression bush.

Tighten the screws alternately with the same torque, progressively increasing the torque to 14.8lb-ft (20 Nm).

•Tap the compression bush between the shaft and the screws. Use a block of wood or plastic.

•Tighten the pulley with the compression bush.

Tighten the screws with alternating increased torque to 29.5lb-ft (40 Nm).

7 Service

S e r v i c e l 7 - 1 1

Image 47

Conair CHS-810 manual Cutter Pulley/Motor Pulley, Removal, Installing, Service

Contents

Models CHS-810, CHS-814, CHS-819, and CHS-824 CHS Tangential Feed GranulatorsDate Manual Number UGG011/0504 Serial Numbers Model Numbers Installation Table of ContentsTechnical Specification 4. Safety Instructionsi i l Ta b l e o f C o n t e n t s ServiceSpare Parts List Wiring Diagram12. Transport and Storage 11. Accessories, OverviewA. Customer Service 10. Layouti v l Ta b l e o f C o n t e n t s AT T E N T I O N I n t r o d u c t i o nP u r p o s e o f t h e U s e r G u i d e . . . . . . . . . . . . . 1 H o w t h e G u i d e i s O r g a n i z e d . . . . . . . . . . . . 1Your Responsibility as a User Purpose of the User GuideHow the Guide is Organized 1 I n t r o d u c t i o n AT T E N T I O N Read This so no One Gets HurtWARNING Voltage hazard This manual applies to the CHS series of Conair granulators Technical Specifications l 2 Technical SpecificationsTechnical Specifications SPECIFICATION NOTES Hardened cutter housing2 - 2 l Technical Specifications Performance characteristicsFunction Description Function DescriptionG e n e r a l S a f e t y S y s t e mGeneral Function Descriptionmodels with a conveyor, the hopper is equipped with a conveyor belt. The conveyor can be equipped with a metal detector Emergency Stop Safety SystemSafety Switch Before Starting Star Knob3 - 6 l Function Description S a f e t y I n s t r u c t i o n s l 4 Safety Instructions4 S a f e t y I n s t r u c t i o n s If the rotor must be turned manually - do this with great care Safety InstructionsElectrical installation must only be done by a competent electrician During maintenance, pull out the plug on the distribution box4 S a f e t y I n s t r u c t i o n s DANGER! High voltageDANGER! Cutting or pinch risk DANGER! Be careful4 - 4 l S a f e t y I n s t r u c t i o n s I n s t a l l a t i o n l 5 I n s t a l l a t i o nTwo Hours After First Start I n s t a l l a t i o nPre-Start Checks If any direction of rotation should be incorrect Electrical ConnectionThe granulator should be connected by a competent electrician Check the direction of rotation of the granulator motorscreen box, switch both the main switch and Opening of Hopper, Screen Box and Granule BinOpening the hopper Opening the screen boxThere is a pinch risk during closing, be careful Close the screen box and install the granule binClosing the Screen Box, Granule Bin and Hopper Close the hopper5 - 6 l M a i n t e n a n c e S t a r t i n g a n d S t o p i n g Operation and Daily MaintenanceMaintenance Operation and Daily Maintenance l 66 - 2 l Operation and Daily Maintenance Operation and Daily MaintenanceStarting and Stopping Monthly Inspection InspectionDaily Inspection Weekly Inspection6 - 4 l Operation and Daily Maintenance CleaningSwitch “Off” both the main switch and the switch on the granulator Operation and Daily Maintenance l 6 Re-install after cleaningThe granulator does not start Fault-Finding6 - 6 l Operation and Daily Maintenance Operation and Daily Maintenance l 6 6 - 8 l Operation and daily maintenance S e r v i c e Changing the knives ServiceChanging the knives Removing the knives7 Service Installing the KnivesFirst install the rear, fixed knife Install the rotating knives6 Install screws A with washers B, and tighten so that they hold 7 Service Then install the front, fixed knifeSharpening Knives - Granulators with Open Cutter Sharpening KnivesGrind the cutting angle of the knives to 7 ServiceThe granulator is driven by 3 V-belts Checking the V-belts V-Belts, Inspection, and AdjustmentTransmission 7 Service Transmission continuedV-belt Adjustment 7 - 1 0 l Service LubricationCutter Housing 7 Service InstallingCutter Pulley/Motor Pulley Removal7 - 1 2 l Service S a f e t y Spare Parts ListOrdering Spare Parts Spare Parts ListS p a r e P a r t s L i s t l 8 Cutting ChamberSpare Parts List8 - 4 l S p a r e P a r t s L i s t Staggered RotorArt. no DescriptionParts Open RotorList SpareDescription Knives, Open CutterKnives Art. noSpare Parts TransmissionArt. no DescriptionDescription ScreenScreen Box Art. noSpare Parts Granule Bin Manual OptionalArt. no DescriptionArt. no Vaccum Suction /Blower F-7/F-158 - 1 0 l S p a r e P a r t s L i s t Pos QtyArt. no HopperArt. no Description8 - 12 l S p a r e P a r t s L i s t Hopper - Noise encapsulated machine with with ConveyorArt. no DescriptionSpare Parts Hopper DeviceArt. no DescriptionDescription Sound Cabin8 - 14 l S p a r e P a r t s L i s t Art. noS p a r e P a r t s L i s t l 8 - 1 8.17 Enclosure/BodyArt. no Description8 - 1 6 l S p a r e P a r t s L i s t SafetyArt. no DescriptionW i r i n g D i a g r a m l 9 Wiring Diagram9 Wiring Diagram W i r i n g D i a g r a mWiring diagram 9 Wiring Diagram Current Sensing RelayRelay functions and normal settings Default setting for this granulator Connection9 Wiring Diagram ExampleRelay Setting 9 - 6 l W i r i n g D i a g r a m 1 0 Layout L a y o u t1 0 - 2 l L a y o u t Layout1790mm70.47in 1490mm58.66in1650mm64.96in 27.56in.700mm1 0 - 4 l L a y o u t 1 1 Accessories A c c e s s o r i e sOrdering Spare Parts A c c e s s o r i e sInstallation of Pre-Set Knives Pre - Setting of Rotating Knives, Granulator with Open CutterSetting Up the Knives Tighten the fastening screws, tightening torque 162.26lb-ft 220 Nm Removal InstallationThird Fixed Knife SharpeningInstallation SafetyBand Conveyor Electrical ConnectionIf the belt moves obliquely MaintenanceTrouble-shooting StartingArt. no Spare Parts for the Band ConveyorArt. no DescriptionStoreage Transport and StorageU n p a c k i n g a n d C h e c k i n g Transport andPositioning in Place of Use Transport and storageLifting and Transport to Place of Use Unpacking and CheckingLong-Term Storage/Conservation Storage1 2 - 4 l T r a n s p o r t a n d S t o r a g e From outside the United States, call How to Contact Customer Ser viceWe’re Here to Help Before You CallA - 2 l A p p e n d i Equipment GuaranteePerformance Warranty Warranty Limitations