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D, CFD, SCFD, FPD and Common Cabinet Models
NON-CE&
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CANADA
Decathlon Series Gas Fryers
TABLE OF CONTENTS
FINDING YOUR WAY AROUND THE DEAN DECATHLON
Basket Hanger
Flue Cap
Frypot
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.1 Functional Description
NON-CEAltitudes of 2000 feet or less
CHAPTER 1: SERVICE PROCEDURES
Pilot System Configuration
Electronic Ignition Configuration
1.1 Functional Description cont
Electronic Ignition Configuration cont
Control Options
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
CHAPTER 1 SERVICE PROCEDURES Interface Boards
DECATHLON SERIES GAS FRYERS
Interface Boards cont
CHAPTER 1: SERVICE PROCEDURES
Meter Setting
Pins
CHAPTER 1: SERVICE PROCEDURES
LED DIAGNOSTIC LIGHTS
DECATHLON SERIES GAS FRYERS
Interface Boards cont
1.2 Accessing Fryers for Servicing
CHAPTER 1: SERVICE PROCEDURES Thermostats
DANGER
DECATHLON SERIES GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES Restraints
DECATHLON SERIES GAS FRYERS
DANGER
DANGER
DECATHLON SERIES GAS FRYERS
1.4 Adjusting Burner Manifold Gas Pressure
CHAPTER 1: SERVICE PROCEDURES
1.5 Adjusting the Pilot Flame
1.6 Calibrating the Thermatron
1.5.1 Main Pilot
1.5.2 Trailing Pilot
DECATHLON SERIES GAS FRYERS
1.6.2 Backup Operating Thermostat Optional
CHAPTER 1: SERVICE PROCEDURES
1.7 Replacing Fryer Components
1.7.1 Replacing the Computer
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
DECATHLON SERIES GAS FRYERS
b. 3” drains
CHAPTER 1: SERVICE PROCEDURES
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
Installing the New Temperature Probe
1.7.4 Replacing the High-limitThermostat
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
DECATHLON SERIES GAS FRYERS
1.7.4 Replacing the High-limitThermostat cont
CHAPTER 1 SERVICE PROCEDURES
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.4 Replacing the High-limitThermostat cont
1-18
1.7.5 Replacing Rocker Switches
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.4 Replacing the High-limitThermostat cont
1.7.5 Replacing Rocker Switches cont
1.7.6 Replacing the Gas Valve DANGER
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.7Replacing the Pilot Assembly
1.7.8 Replacing the Frypot
another
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8 Replacing the Frypot cont
CHAPTER 1: SERVICE PROCEDURES
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8 Replacing the Frypot cont
1-23
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8 Replacing the Frypot cont
1-24
19. a. 1.5” drains
CHAPTER 1: SERVICE PROCEDURES
Set aside for reassembly
DECATHLON SERIES GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8 Replacing the Frypot cont
1-26
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8 Replacing the Frypot cont
1-27
CHAPTER 1 SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8 Replacing the Frypot cont
1-28
DECATHLON SERIES GAS FRYERS
1.7.8Replacing the Frypot cont
CHAPTER 1: SERVICE PROCEDURES
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.7.8Replacing the Frypot cont
32.Remove frypot from fryer by lifting up and out
1.8 Troubleshooting and Problem Isolation
1.8.1 Ignition Failure
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.8.1 Ignition Failure cont
1.8.2 Improper Burner Function
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.8.2 Improper Burner Function cont
VOLTS
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.8.3 Improper Temperature Control
1.8.4 Improper Computer Function
CHAPTER 1: SERVICE PROCEDURES
2.Temperature is displayed in Celsius
DECATHLON SERIES GAS FRYERS
1.8.5 Improper Filtration Function
CHAPTER 1: SERVICE PROCEDURES
1.8.5 Improper Filtration Function cont
1.8.6 Frypot Leakage
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
1.8.7 Improper Basket Lift Function
Bell-CrankBasket Lifts
Modular Basket Lifts
1.8.7 Improper Basket Lift Function
1.9Troubleshooting Guides
1.8.7 Improper Basket Lift Function cont
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
DECATHLON SERIES GAS FRYERS
1.9Troubleshooting Guides cont
CHAPTER 1 SERVICE PROCEDURES
1.10 Wiring Diagrams
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
Right/left sides are the same after Oct.
CHAPTER 1: SERVICE PROCEDURES Decathlon, Dual Vat
DECATHLON SERIES GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES Thermatron,
DECATHLON SERIES GAS FRYERS
CHAPTER 1: SERVICE PROCEDURES Thermatron,
DECATHLON SERIES GAS FRYERS
CHAPTER 1 SERVICE PROCEDURES Transformer Box
DECATHLON SERIES GAS FRYERS
CHAPTER 1: SERVICE
PROCEDURES
Decathlon Interface Board
GAS FRYERS
DECATHLON SERIES GAS FRYERS
Dean Oil Return Wiring
CHAPTER 1: SERVICE PROCEDURES
1 SERVICE
Filtration and Basket Lifts PBI
PROCEDURES
MICRO SWITCH
DECATHLON SERIES GAS FRYERS
Oil Return, Left-hand,Normally Open Float Switch
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
Basket Lift, with Timer
CHAPTER 1 SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
CM4-Swith Constant Pilot
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
Chili’s Wiring Diagram
CHAPTER 1 SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS
Chili’s Wiring with SCF Filtration
CHAPTER 1: SERVICE PROCEDURES
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.1 Decathlon Primary Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.1.1 Decathlon D20 Primary Components
ITEM
PART #
2.1.1 Decathlon 20 Primary Components cont
2.1.2 Decathlon D50 Primary Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
2.1.2 Decathlon D50 Primary Components cont
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.1.2 Decathlon D50 Primary Components cont
ITEM
PART #
2.1.3 Decathlon D60 Primary Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.1.2 Decathlon D50 Primary Components cont
ITEM
2.1.3 Decathlon D60 Primary Components cont
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.1.3 Decathlon D60 Primary Components cont
ITEM
PART #
2.1.4 Decathlon FPD65 Primary Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
2.1.4 Decathlon FPD65 Primary Components cont
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
ITEM
PART #
2.1.5 Decathlon D80 Primary Components
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
2.1.4 Decathlon FPD65 Primary Components cont
ITEM
2.1.5 Decathlon D80 Primary Components cont
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.1.5 Decathlon D80 Primary Components cont
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
Accessories
ITEM
PART #
2.3 Optional Components and Controllers
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
2.3 Optional Components and Controllers cont
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
PART #
COMPONENT
CHAPTER 2: PARTS LIST
2.3 Optional Components and Controllers cont
DECATHLON SERIES GAS FRYERS
ITEM
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART
823-3242
2.5 Oil Drain Manifold Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
To Drain
To Drain
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
823-3221
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
1 2 3 4 5 6 7
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
Flush Oil Drain Line
2.6 Oil Return Manifold Components
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
COMPONENT
2.7 Oil Return and Oil Flush Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
COMPONENT
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
Microswitch Bracket Assembly, Oil Return
Oil Suction Assembly
Oil Suction Assembly SCFD C/C
2.8 UFF Filtration Components
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
DESCRIPTION
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
PART #
COMPONENT
106-0749SPFilter Pan UFF
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
COMPONENT
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
4 3 132
ITEM
PART #
2.9 SUFF Filtration Components
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
4 13 6 1 10 9 8 12 11
ITEM
PART #
DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST
ITEM
PART #
823-3774
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
823-5420
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
ITEM
PART #
COMPONENT
DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST
3 4 1 2
ITEM
PART #
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