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Frymaster FPD, SCFD manual SERVICE PROCEDURES Decathlon, Dual Vat, Decathlon Series Gas Fryers

Models: CFD D SCFD FPD

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DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

Decathlon, Dual Vat

1-42

Page 47

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Frymaster FPD, SCFD manual SERVICE PROCEDURES Decathlon, Dual Vat, Decathlon Series Gas Fryers

Contents

1-800-551-8633 24-HourService HotlineD, CFD, SCFD, FPD and Common Cabinet Models NON-CE&DANGER CANADA COMPUTERS FCCTABLE OF CONTENTS Decathlon Series Gas FryersFrypot FINDING YOUR WAY AROUND THE DEAN DECATHLONBasket Hanger Flue CapNON-CEAltitudes of 2000 feet or less CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.1 Functional Description1.1 Functional Description cont CHAPTER 1: SERVICE PROCEDURESPilot System Configuration Electronic Ignition ConfigurationDECATHLON SERIES GAS FRYERS Electronic Ignition Configuration contControl Options CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Interface BoardsPins Interface Boards contCHAPTER 1: SERVICE PROCEDURES Meter SettingInterface Boards cont CHAPTER 1: SERVICE PROCEDURESLED DIAGNOSTIC LIGHTS DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS 1.2 Accessing Fryers for ServicingCHAPTER 1: SERVICE PROCEDURES Thermostats DANGERDANGER CHAPTER 1: SERVICE PROCEDURES RestraintsDECATHLON SERIES GAS FRYERS DANGERDECATHLON SERIES GAS FRYERS 1.4 Adjusting Burner Manifold Gas PressureCHAPTER 1: SERVICE PROCEDURES 1.5.2 Trailing Pilot 1.5 Adjusting the Pilot Flame1.6 Calibrating the Thermatron 1.5.1 Main PilotDECATHLON SERIES GAS FRYERS 1.6.2 Backup Operating Thermostat OptionalCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS 1.7 Replacing Fryer Components1.7.1 Replacing the Computer CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS b. 3” drainsCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS Installing the New Temperature Probe1.7.4 Replacing the High-limitThermostat CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.4 Replacing the High-limitThermostat contCHAPTER 1 SERVICE PROCEDURES 1-18 CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.4 Replacing the High-limitThermostat cont1.7.4 Replacing the High-limitThermostat cont 1.7.5 Replacing Rocker SwitchesCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS 1.7.5 Replacing Rocker Switches cont1.7.6 Replacing the Gas Valve DANGER CHAPTER 1: SERVICE PROCEDURESCHAPTER 1: SERVICE PROCEDURES 1.7.7Replacing the Pilot Assembly1.7.8 Replacing the Frypot anotherDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot contCHAPTER 1: SERVICE PROCEDURES 1-23 CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot cont1-24 CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot contDECATHLON SERIES GAS FRYERS 19. a. 1.5” drainsCHAPTER 1: SERVICE PROCEDURES Set aside for reassembly1-26 CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot cont1-27 CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot cont1-28 CHAPTER 1 SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot contDECATHLON SERIES GAS FRYERS 1.7.8Replacing the Frypot contCHAPTER 1: SERVICE PROCEDURES 32.Remove frypot from fryer by lifting up and out CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8Replacing the Frypot contDECATHLON SERIES GAS FRYERS 1.8 Troubleshooting and Problem Isolation1.8.1 Ignition Failure CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.8.1 Ignition Failure cont1.8.2 Improper Burner Function CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.8.2 Improper Burner Function contVOLTS CHAPTER 1: SERVICE PROCEDURES2.Temperature is displayed in Celsius 1.8.3 Improper Temperature Control1.8.4 Improper Computer Function CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.8.5 Improper Filtration FunctionCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS 1.8.5 Improper Filtration Function cont1.8.6 Frypot Leakage CHAPTER 1: SERVICE PROCEDURESBell-CrankBasket Lifts 1.8.7 Improper Basket Lift Function1.8.7 Improper Basket Lift Function Modular Basket LiftsDECATHLON SERIES GAS FRYERS 1.9Troubleshooting Guides1.8.7 Improper Basket Lift Function cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.9Troubleshooting Guides contCHAPTER 1 SERVICE PROCEDURES Right/left sides are the same after Oct. 1.10 Wiring DiagramsCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Decathlon, Dual VatDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Thermatron,DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Thermatron,DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Transformer BoxGAS FRYERS CHAPTER 1: SERVICEPROCEDURES Decathlon Interface BoardDECATHLON SERIES GAS FRYERS Dean Oil Return WiringCHAPTER 1: SERVICE PROCEDURES MICRO SWITCH 1 SERVICEFiltration and Basket Lifts PBI PROCEDURESDECATHLON SERIES GAS FRYERS Oil Return, Left-hand,Normally Open Float SwitchCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS Basket Lift, with TimerCHAPTER 1 SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS CM4-Swith Constant PilotCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS Chili’s Wiring DiagramCHAPTER 1 SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS Chili’s Wiring with SCF FiltrationCHAPTER 1: SERVICE PROCEDURES 2.1 Decathlon Primary Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.1 Decathlon D20 Primary Components ITEMITEM 2.1.1 Decathlon 20 Primary Components cont2.1.2 Decathlon D50 Primary Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # 2.1.2 Decathlon D50 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.2 Decathlon D50 Primary Components cont ITEMITEM 2.1.3 Decathlon D60 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.2 Decathlon D50 Primary Components contPART # 2.1.3 Decathlon D60 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.3 Decathlon D60 Primary Components cont ITEMPART # 2.1.4 Decathlon FPD65 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # 2.1.4 Decathlon FPD65 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST ITEMITEM 2.1.5 Decathlon D80 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2.1.4 Decathlon FPD65 Primary Components contPART # 2.1.5 Decathlon D80 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.5 Decathlon D80 Primary Components cont ITEMPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTAccessories ITEMDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Optional Components and ControllersCOMPONENT 2.3 Optional Components and Controllers contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #ITEM CHAPTER 2: PARTS LIST2.3 Optional Components and Controllers cont DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 823-3242 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PARTTo Drain 2.5 Oil Drain Manifold ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST To Drain823-3221 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM 1 2 3 4 5 6 7Flush Oil Drain Line DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #PART # 2.6 Oil Return Manifold ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST ITEMCOMPONENT DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.7 Oil Return and Oil Flush ComponentsCOMPONENT DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST Oil Suction Assembly SCFD C/C DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTMicroswitch Bracket Assembly, Oil Return Oil Suction AssemblyPART # 2.8 UFF Filtration ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST ITEMDESCRIPTION DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #106-0749SPFilter Pan UFF DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # COMPONENTCOMPONENT DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST4 3 132 ITEMPART # 2.9 SUFF Filtration ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST4 13 6 1 10 9 8 12 11 ITEM823-3774 DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LISTITEM PART #823-5420 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST COMPONENT DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST3 4 1 2 ITEM1-800-551-8633 SERVICE HOTLINEFAX Parts FAX Tech Support