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Frymaster FPD, SCFD CM4-Swith Constant Pilot, Decathlon Series Gas Fryers, Service Procedures

Models: CFD D SCFD FPD

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DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

CM4-S with Constant Pilot

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Frymaster FPD, SCFD manual CM4-Swith Constant Pilot, Decathlon Series Gas Fryers, Service Procedures

Contents

24-HourService Hotline D, CFD, SCFD, FPD and Common Cabinet ModelsNON-CE& 1-800-551-8633DANGER COMPUTERS FCC CANADADecathlon Series Gas Fryers TABLE OF CONTENTSFINDING YOUR WAY AROUND THE DEAN DECATHLON Basket HangerFlue Cap FrypotCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.1 Functional Description NON-CEAltitudes of 2000 feet or lessCHAPTER 1: SERVICE PROCEDURES Pilot System ConfigurationElectronic Ignition Configuration 1.1 Functional Description contElectronic Ignition Configuration cont Control OptionsCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSCHAPTER 1 SERVICE PROCEDURES Interface Boards DECATHLON SERIES GAS FRYERSInterface Boards cont CHAPTER 1: SERVICE PROCEDURESMeter Setting PinsCHAPTER 1: SERVICE PROCEDURES LED DIAGNOSTIC LIGHTSDECATHLON SERIES GAS FRYERS Interface Boards cont1.2 Accessing Fryers for Servicing CHAPTER 1: SERVICE PROCEDURES ThermostatsDANGER DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Restraints DECATHLON SERIES GAS FRYERSDANGER DANGERDECATHLON SERIES GAS FRYERS 1.4 Adjusting Burner Manifold Gas PressureCHAPTER 1: SERVICE PROCEDURES 1.5 Adjusting the Pilot Flame 1.6 Calibrating the Thermatron1.5.1 Main Pilot 1.5.2 Trailing PilotDECATHLON SERIES GAS FRYERS 1.6.2 Backup Operating Thermostat OptionalCHAPTER 1: SERVICE PROCEDURES 1.7 Replacing Fryer Components 1.7.1 Replacing the ComputerCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS b. 3” drainsCHAPTER 1: SERVICE PROCEDURES CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSInstalling the New Temperature Probe 1.7.4 Replacing the High-limitThermostatCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS 1.7.4 Replacing the High-limitThermostat contCHAPTER 1 SERVICE PROCEDURES CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.4 Replacing the High-limitThermostat cont 1-181.7.5 Replacing Rocker Switches CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.4 Replacing the High-limitThermostat cont1.7.5 Replacing Rocker Switches cont 1.7.6 Replacing the Gas Valve DANGERCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.7Replacing the Pilot Assembly 1.7.8 Replacing the Frypotanother CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot contCHAPTER 1: SERVICE PROCEDURES CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8 Replacing the Frypot cont 1-23CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8 Replacing the Frypot cont 1-2419. a. 1.5” drains CHAPTER 1: SERVICE PROCEDURESSet aside for reassembly DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8 Replacing the Frypot cont 1-26CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8 Replacing the Frypot cont 1-27CHAPTER 1 SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8 Replacing the Frypot cont 1-28DECATHLON SERIES GAS FRYERS 1.7.8Replacing the Frypot contCHAPTER 1: SERVICE PROCEDURES CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8Replacing the Frypot cont 32.Remove frypot from fryer by lifting up and out1.8 Troubleshooting and Problem Isolation 1.8.1 Ignition FailureCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.8.1 Ignition Failure cont 1.8.2 Improper Burner FunctionCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.8.2 Improper Burner Function cont VOLTSCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.8.3 Improper Temperature Control 1.8.4 Improper Computer FunctionCHAPTER 1: SERVICE PROCEDURES 2.Temperature is displayed in CelsiusDECATHLON SERIES GAS FRYERS 1.8.5 Improper Filtration FunctionCHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration Function cont 1.8.6 Frypot LeakageCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.8.7 Improper Basket Lift Function Bell-CrankBasket LiftsModular Basket Lifts 1.8.7 Improper Basket Lift Function1.9Troubleshooting Guides 1.8.7 Improper Basket Lift Function contCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSDECATHLON SERIES GAS FRYERS 1.9Troubleshooting Guides contCHAPTER 1 SERVICE PROCEDURES 1.10 Wiring Diagrams CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS Right/left sides are the same after Oct.CHAPTER 1: SERVICE PROCEDURES Decathlon, Dual Vat DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Thermatron, DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Thermatron, DECATHLON SERIES GAS FRYERSCHAPTER 1 SERVICE PROCEDURES Transformer Box DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURESDecathlon Interface Board GAS FRYERSDECATHLON SERIES GAS FRYERS Dean Oil Return WiringCHAPTER 1: SERVICE PROCEDURES 1 SERVICE Filtration and Basket Lifts PBIPROCEDURES MICRO SWITCHDECATHLON SERIES GAS FRYERS Oil Return, Left-hand,Normally Open Float SwitchCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS Basket Lift, with TimerCHAPTER 1 SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS CM4-Swith Constant PilotCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS Chili’s Wiring DiagramCHAPTER 1 SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS Chili’s Wiring with SCF FiltrationCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Decathlon Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.1 Decathlon D20 Primary ComponentsITEM PART #2.1.1 Decathlon 20 Primary Components cont 2.1.2 Decathlon D50 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEM2.1.2 Decathlon D50 Primary Components cont DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.2 Decathlon D50 Primary Components contITEM PART #2.1.3 Decathlon D60 Primary Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.2 Decathlon D50 Primary Components cont ITEM2.1.3 Decathlon D60 Primary Components cont DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.3 Decathlon D60 Primary Components contITEM PART #2.1.4 Decathlon FPD65 Primary Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #2.1.4 Decathlon FPD65 Primary Components cont DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LISTITEM PART #2.1.5 Decathlon D80 Primary Components DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST2.1.4 Decathlon FPD65 Primary Components cont ITEM2.1.5 Decathlon D80 Primary Components cont DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.5 Decathlon D80 Primary Components contITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST AccessoriesITEM PART #2.3 Optional Components and Controllers DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.3 Optional Components and Controllers cont DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # COMPONENTCHAPTER 2: PARTS LIST 2.3 Optional Components and Controllers contDECATHLON SERIES GAS FRYERS ITEMDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART 823-32422.5 Oil Drain Manifold Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTTo Drain To DrainDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # 823-3221DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEM1 2 3 4 5 6 7 PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # Flush Oil Drain Line2.6 Oil Return Manifold Components DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # COMPONENT2.7 Oil Return and Oil Flush Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # COMPONENTDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST Microswitch Bracket Assembly, Oil ReturnOil Suction Assembly Oil Suction Assembly SCFD C/C2.8 UFF Filtration Components DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # DESCRIPTIONDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #COMPONENT 106-0749SPFilter Pan UFFDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # COMPONENTDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 4 3 132ITEM PART #2.9 SUFF Filtration Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 4 13 6 1 10 9 8 12 11ITEM PART #DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST ITEMPART # 823-3774DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # 823-5420DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMPART # COMPONENTDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 3 4 1 2ITEM PART #SERVICE HOTLINE FAX PartsFAX Tech Support 1-800-551-8633