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Frymaster FPD, SCFD manual Replacing the High-limitThermostat cont, Decathlon Series Gas Fryers

Models: CFD D SCFD FPD

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1.7.4 Replacing the High-limit Thermostat (cont.)

DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.4 Replacing the High-limit Thermostat (cont.)

4.Remove two screws securing the high-limit mounting-bracket. Do not disconnect wires from high-limit at this time.

Remove screws (arrows) securing high-limit to fryer.

5.Loosen and completely unscrew the compression nut, then the pass-through nut on the frypot bottom.

Proceed to the next step before removing high-limit from frypot.

6.Remove high-limit mounting hardware. Older pots may use a spring-bracket combination. Newer pots will use mounting clips. Retain mounting hardware for installation of new high-limit.

Compression nut unscrewed. Unscrew the pass-through nut (arrow)

Older pots use spring-bracket combination.

Newer pots have mounting clips.

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Frymaster FPD, SCFD manual Replacing the High-limitThermostat cont, Decathlon Series Gas Fryers, Service Procedures

Contents

NON-CE& 24-HourService HotlineD, CFD, SCFD, FPD and Common Cabinet Models 1-800-551-8633DANGER COMPUTERS FCC CANADADecathlon Series Gas Fryers TABLE OF CONTENTSFlue Cap FINDING YOUR WAY AROUND THE DEAN DECATHLONBasket Hanger Frypot1.1 Functional Description CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS NON-CEAltitudes of 2000 feet or lessElectronic Ignition Configuration CHAPTER 1: SERVICE PROCEDURESPilot System Configuration 1.1 Functional Description contCHAPTER 1: SERVICE PROCEDURES Electronic Ignition Configuration contControl Options DECATHLON SERIES GAS FRYERSCHAPTER 1 SERVICE PROCEDURES Interface Boards DECATHLON SERIES GAS FRYERSMeter Setting Interface Boards contCHAPTER 1: SERVICE PROCEDURES PinsDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURESLED DIAGNOSTIC LIGHTS Interface Boards contDANGER 1.2 Accessing Fryers for ServicingCHAPTER 1: SERVICE PROCEDURES Thermostats DECATHLON SERIES GAS FRYERSDANGER CHAPTER 1: SERVICE PROCEDURES RestraintsDECATHLON SERIES GAS FRYERS DANGERCHAPTER 1: SERVICE PROCEDURES 1.4 Adjusting Burner Manifold Gas PressureDECATHLON SERIES GAS FRYERS 1.5.1 Main Pilot 1.5 Adjusting the Pilot Flame1.6 Calibrating the Thermatron 1.5.2 Trailing PilotCHAPTER 1: SERVICE PROCEDURES 1.6.2 Backup Operating Thermostat OptionalDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.7 Replacing Fryer Components1.7.1 Replacing the Computer DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES b. 3” drainsDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Installing the New Temperature Probe1.7.4 Replacing the High-limitThermostat DECATHLON SERIES GAS FRYERSCHAPTER 1 SERVICE PROCEDURES 1.7.4 Replacing the High-limitThermostat contDECATHLON SERIES GAS FRYERS 1.7.4 Replacing the High-limitThermostat cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1-18DECATHLON SERIES GAS FRYERS 1.7.5 Replacing Rocker SwitchesCHAPTER 1: SERVICE PROCEDURES 1.7.4 Replacing the High-limitThermostat contCHAPTER 1: SERVICE PROCEDURES 1.7.5 Replacing Rocker Switches cont1.7.6 Replacing the Gas Valve DANGER DECATHLON SERIES GAS FRYERSanother 1.7.7Replacing the Pilot Assembly1.7.8 Replacing the Frypot CHAPTER 1: SERVICE PROCEDURESCHAPTER 1: SERVICE PROCEDURES 1.7.8 Replacing the Frypot contDECATHLON SERIES GAS FRYERS 1.7.8 Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1-231.7.8 Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1-24Set aside for reassembly 19. a. 1.5” drainsCHAPTER 1: SERVICE PROCEDURES DECATHLON SERIES GAS FRYERS1.7.8 Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1-261.7.8 Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1-271.7.8 Replacing the Frypot cont CHAPTER 1 SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 1-28CHAPTER 1: SERVICE PROCEDURES 1.7.8Replacing the Frypot contDECATHLON SERIES GAS FRYERS 1.7.8Replacing the Frypot cont CHAPTER 1: SERVICE PROCEDURESDECATHLON SERIES GAS FRYERS 32.Remove frypot from fryer by lifting up and outCHAPTER 1: SERVICE PROCEDURES 1.8 Troubleshooting and Problem Isolation1.8.1 Ignition Failure DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.8.1 Ignition Failure cont1.8.2 Improper Burner Function DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.8.2 Improper Burner Function contVOLTS DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES 1.8.3 Improper Temperature Control1.8.4 Improper Computer Function 2.Temperature is displayed in CelsiusCHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration FunctionDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.8.5 Improper Filtration Function cont1.8.6 Frypot Leakage DECATHLON SERIES GAS FRYERS1.8.7 Improper Basket Lift Function Bell-CrankBasket LiftsModular Basket Lifts 1.8.7 Improper Basket Lift FunctionCHAPTER 1: SERVICE PROCEDURES 1.9Troubleshooting Guides1.8.7 Improper Basket Lift Function cont DECATHLON SERIES GAS FRYERSCHAPTER 1 SERVICE PROCEDURES 1.9Troubleshooting Guides contDECATHLON SERIES GAS FRYERS DECATHLON SERIES GAS FRYERS 1.10 Wiring DiagramsCHAPTER 1: SERVICE PROCEDURES Right/left sides are the same after Oct.CHAPTER 1: SERVICE PROCEDURES Decathlon, Dual Vat DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Thermatron, DECATHLON SERIES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Thermatron, DECATHLON SERIES GAS FRYERSCHAPTER 1 SERVICE PROCEDURES Transformer Box DECATHLON SERIES GAS FRYERSDecathlon Interface Board CHAPTER 1: SERVICEPROCEDURES GAS FRYERSCHAPTER 1: SERVICE PROCEDURES Dean Oil Return WiringDECATHLON SERIES GAS FRYERS PROCEDURES 1 SERVICEFiltration and Basket Lifts PBI MICRO SWITCHCHAPTER 1: SERVICE PROCEDURES Oil Return, Left-hand,Normally Open Float SwitchDECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Basket Lift, with TimerDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES CM4-Swith Constant PilotDECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES Chili’s Wiring DiagramDECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Chili’s Wiring with SCF FiltrationDECATHLON SERIES GAS FRYERS DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Decathlon Primary ComponentsITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.1 Decathlon D20 Primary Components PART #DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1.1 Decathlon 20 Primary Components cont2.1.2 Decathlon D50 Primary Components ITEMITEM 2.1.2 Decathlon D50 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #ITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.2 Decathlon D50 Primary Components cont PART #2.1.2 Decathlon D50 Primary Components cont 2.1.3 Decathlon D60 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST ITEMITEM 2.1.3 Decathlon D60 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #ITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.3 Decathlon D60 Primary Components cont PART #ITEM 2.1.4 Decathlon FPD65 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #ITEM 2.1.4 Decathlon FPD65 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST PART #2.1.4 Decathlon FPD65 Primary Components cont 2.1.5 Decathlon D80 Primary ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST ITEMITEM 2.1.5 Decathlon D80 Primary Components contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #ITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.1.5 Decathlon D80 Primary Components cont PART #ITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTAccessories PART #2.3 Optional Components and Controllers DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # 2.3 Optional Components and Controllers contDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST COMPONENTDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST2.3 Optional Components and Controllers cont ITEMDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM 823-3242To Drain 2.5 Oil Drain Manifold ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST To DrainPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM 823-32211 2 3 4 5 6 7 DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM Flush Oil Drain LineITEM 2.6 Oil Return Manifold ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM COMPONENT2.7 Oil Return and Oil Flush Components DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM COMPONENTDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST Oil Suction Assembly DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTMicroswitch Bracket Assembly, Oil Return Oil Suction Assembly SCFD C/CITEM 2.8 UFF Filtration ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM DESCRIPTIONCOMPONENT DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTPART # 106-0749SPFilter Pan UFFPART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM COMPONENTITEM DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST4 3 132 PART #ITEM 2.9 SUFF Filtration ComponentsDECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART #ITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST4 13 6 1 10 9 8 12 11 PART #PART # DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LISTITEM 823-3774PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM 823-5420DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST PART # DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LISTITEM COMPONENTITEM DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST3 4 1 2 PART #FAX Tech Support SERVICE HOTLINEFAX Parts 1-800-551-8633