Graco 334135B 24W415, 24W416, 24W417, Not Shown, Quantity, Part, Description

Models: 334135B

1 70

Page 17

Recommended Parts

				Quantity
Ref	Part	Description
Ref	Part	Description	24W415	24W416	24W417

1001	95/0223/00	O-RING	2	4	1

1002	120901	O-RING	4	4
1003	120902	SCREW, M5x40mm	2	2
1004	120904	SCREW, M5x18mm	6	6	3

1005	120905	NUT, hex, lock M5	2	2
1006	120906	NUT, hex, lock M8 x 1.25	2	2
1007	120907	WASHER, plain #10	4	2
1008	120908	WASHER, plain M8	4	4
1009	120909	BREATHER	2	2
1010	120911	CLAMP, gap-free pinch hose	2	2
1011	120913	SCREW	2	2
1014	255280	VALVE, ball		2
1015	121013	SCREW, M5x25mm		6
1018	---	RING, lock	2	2
1019	---	FITTING, flange	2	2
1020	15K840	O-RING	2	2
1023	---	TANK, 8 liter	1	1
1024	15M226	BALLAST		1
	15K842	BALLAST	1
1025	120915	CAP PLUG, square	2	2
1026*	15M237	FLANGE, 1-1/2 in. NPT			1

*Not Shown

334135B

Page 17

Image 17

Graco 334135B important safety instructions 24W415, 24W416, 24W417, Not Shown, Quantity, Part, Description

Contents

Not approved for use in explosive atmospheres or hazardous locations Important Safety InstructionsPR70e InstructionsSchematics ContentsAppendix C - LCM Setup Screen Overview DimensionsRelated Manuals ModelsSystem Air MotorELECTRIC SHOCK HAZARD WarningsSKIN INJECTION HAZARD TOXIC FLUID OR FUMES HAZARDMOVING PARTS HAZARD FIRE AND EXPLOSION HAZARDEQUIPMENT MISUSE HAZARD F IG. 1 Machine Component IdentificationMachine FIG. 2 LCM Key Local Control Module LCMComponent Identification Flash Once with Pause - System is inactiveSplash Screen Disable Mode Screen Screen Overview and Appendix C - LCM SetupShot Mode Screen Maintenance Mode334135B Component IdentificationVALVE, assembly, 101, gun, electric Assembly LC0120 Shownassembly LC0122 only VALVE, assembly, 11, gun, electricLever Actuated MD2 Valves, LC0121 and LC0123 Assembly LC0121 ShownQuantity PartMixers Assembly LC0061 ShownRecommended Parts 334135B1301 Reference Number and Description1302 1303LC0292, BRACKET Applicator MountingLC0293, BRACKET mounting, valve, HMIAir Filter and Ball Valve, 24R707 High Temperature Grease FootswitchPart Description8 Liter, Twin Polyethylene Tanks and Lids, 24W415 Tanks1 1/2 in. NPT Flanges, 24W417 24W416 24W41524W417 Not ShownHose Packages Assembly LC0801 ShownUnheated, Non-Recirculating Hose LC0801334135B Recommended PartsRecommended Parts Piston PackageNylon Piston, Stainless Steel Metering Tube Assemblies For piston sizes 80-100cc 15M089 UHMW Piston, Stainless Steel Metering Tube AssembliesFor piston sizes 101-159cc Washer not used For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100Pump Tube Combination Information Power FactorPump Tube Combination Information Large PistonMachine Installation InstallationGrounding General Grounding GuidelinesInstall the Chemical Hoses Install Pump TubesInstall the Hydracheck Kit Perform HydraCheck Kit Installation, 24W336 starting on pageConnect Pressurized Air Input Connect the Footswitch or External DeviceGround System Electrical RequirementsPiston Position Calibration SetupFIG. 4 Position Calibration Screen Prepare Machine for Calibration21. Navigate to the Shot Mode Screen or Operator Mode Screen a. Perform Pressure Relief Procedure on pageEngaged Piston Position Manually Move the Piston Drive BlockFIG. 5 Prime Dispense Head 7. Navigate to the Shot Mode Screen or Operator Mode ScreenPrime the Dispense Head Adjust Dispense Quantity Phasing AdjustmentFIG. 6 Phasing Calibration Screen Prepare the MachineExit Calibration Mode Adjust Phasing13. Navigate to the Shot Mode Screen or Operator Mode Screen 001 Piston Shaft 002 Locking Nut 003 Phase Adjustment Screw1. Navigate to the Shot Mode Screen or Operator Mode Screen Adjust Dispense Valve Snuff Back1. Navigate to the Open Dispense Valve Position Calibration Screen Adjust Open Dispense Valve ODV TimingOperator Mode Screen FIG. 8 Open Dispense Valve Position Calibration FIG. 9 Disabled Mode Pressure Relief Procedure2. Navigate to the Maintenance Mode Run Screen OperationShutdown 3. Relieve pressure. See Pressure Relief Procedure, pageClean the Pump Shafts MaintenanceDisassemble and Clean the Dispense Head ProcedureFIG. 10 Remove Access Panel Install Upgrade TokenProblem TroubleshootingSolution CauseCause ProblemSolution Trigger LCM Error CodesCode NameFIG. 11 HydraCheck Installation - Fixed Ratio Base HydraCheck Kit Installation, 24W336Install HydraCheck Shock Prepare Machine for Kit InstallationAdjust the Adjustment Screw/Cap Install Adjustment Screw/CapAdjust Shock Resistance Prepare Machine for OperationDisassemble the Air Cylinder Air Cylinder Rebuild InstructionsPrepare Machine for Kit Installation 1. Relieve pressure. See Pressure Relief Procedure, pageRe-Assemble the Air Cylinder Clean and Inspect the Parts11. Finish removing the air cylinder Prepare Machine for OperationPrepare Machine for Kit Installation 2. Relieve pressure. See Pressure Relief Procedure, pageRear Pump Rebuild Instructions Prepare for Operation Assemble the Rear Pump AssemblyClean and Inspect the Parts 8. Disconnect the pump shaft from the drive blockInstall Cylinder Piston/Cylinder Replacement Kit InstallationDisassemble Cylinder Prepare Machine for Kit Installation1. Relieve pressure. See Pressure Relief Procedure, page Check Valve Rebuild Kit InstallationFIG. 13 Check Valve Rebuild Kit Prepare Machine for Kit Installation Fixed Ratio Base PartsParts 334135B24V935, PUMP assembly24V936, PUMP assemblyPump Sub-Assembly, 24S053 Included in kit LC0094 Check Valve, Assembly LC0093F IG PartPart Fixed Ratio Drive Block Assembly, LC0107Description Quantity24V933, MOTOR Air Cylinder, 24V933 and24V934, MOTOR † Available in kit LC0092Part Fixed Ratio Frame Sub-Assembly, LC0290Description QuantityFor piston sizes 101-159cc Washer not used UHMW Piston, Ceramic Metering Tube AssembliesFor piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100 For piston sizes 647-960cc 15M101Electrical Schematics SchematicsFIG. 21 Electrical Schematic Schematics334135B FIG. 22 Electrical SchematicSchematics FIG. 23 Pneumatic Schematic Pneumatic SchematicDB25 Pin Function DB25 Pin334135B SchematicsShot Mode Designa Power OnOperator Mode Des Mode Select DesigPosition Adjust Phasing Shot AdjustAdjust Amount AdjustDisable Mode Screen Operator Mode ScreenShot Mode Screen Mode Selection Programming ScreenShot Amount or Stroke % Adjust Screen Maintenance Mode Run ScreenError Code Acknowledgement Screen Run Screen while DispensingPassword Entry Screen Appendix C - LCM Setup Screen OverviewSetup Screen Password Set/Clear Screen Open Dispense Valve Position CalibrationKits Nylon and UHMW Piston Replacement KitsPiston Sizes LCF - Piston Size mm2PR70E Recommended Spare PartsMD2 Valve PartDimensions Dimensions15.5 in 40 cm 9.0 in 23 cm 25.1 in. 65 cm 27.9 in. 71 cm 334135B334135B DimensionsMaximum Operating Temperature Technical DataWeight Sound power measured per ISO-9614-2Graco Information Graco Standard Warranty