Important Safety Instructions
Not approved for use in explosive atmospheres or hazardous locations
PR70e
Instructions
Contents
Schematics
Appendix C - LCM Setup Screen Overview
Dimensions
Models
Related Manuals
System
Air Motor
Warnings
ELECTRIC SHOCK HAZARD
SKIN INJECTION HAZARD
TOXIC FLUID OR FUMES HAZARD
FIRE AND EXPLOSION HAZARD
EQUIPMENT MISUSE HAZARD
MOVING PARTS HAZARD
Component Identification
Machine
F IG. 1 Machine
Local Control Module LCM
FIG. 2 LCM Key
Component Identification
Flash Once with Pause - System is inactive
Screen Overview and Appendix C - LCM Setup
Splash Screen Disable Mode Screen
Shot Mode Screen
Maintenance Mode
Component Identification
334135B
Assembly LC0120 Shown
VALVE, assembly, 101, gun, electric
assembly LC0122 only
VALVE, assembly, 11, gun, electric
Assembly LC0121 Shown
Lever Actuated MD2 Valves, LC0121 and LC0123
Quantity
Part
Assembly LC0061 Shown
Mixers
Recommended Parts
334135B
Reference Number and Description
1301
1302
1303
Applicator Mounting
LC0292, BRACKET
LC0293, BRACKET
mounting, valve, HMI
High Temperature Grease Footswitch
Air Filter and Ball Valve, 24R707
Part
Description
Tanks
1 1/2 in. NPT Flanges, 24W417
8 Liter, Twin Polyethylene Tanks and Lids, 24W415
24W415
24W416
24W417
Not Shown
Assembly LC0801 Shown
Hose Packages
Unheated, Non-Recirculating Hose
LC0801
Recommended Parts
334135B
Piston Package
Nylon Piston, Stainless Steel Metering Tube Assemblies
Recommended Parts
UHMW Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 80-100cc 15M089
For piston sizes 101-159cc Washer not used
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
Power Factor
Pump Tube Combination Information
Pump Tube Combination Information
Large Piston
Installation
Machine Installation
Grounding
General Grounding Guidelines
Install Pump Tubes
Install the Chemical Hoses
Install the Hydracheck Kit
Perform HydraCheck Kit Installation, 24W336 starting on page
Connect the Footswitch or External Device
Connect Pressurized Air Input
Ground System
Electrical Requirements
Setup
Piston Position Calibration
FIG. 4 Position Calibration Screen
Prepare Machine for Calibration
a. Perform Pressure Relief Procedure on page
21. Navigate to the Shot Mode Screen or Operator Mode Screen
Engaged Piston Position
Manually Move the Piston Drive Block
7. Navigate to the Shot Mode Screen or Operator Mode Screen
Prime the Dispense Head
FIG. 5 Prime Dispense Head
Phasing Adjustment
Adjust Dispense Quantity
FIG. 6 Phasing Calibration Screen
Prepare the Machine
Adjust Phasing
Exit Calibration Mode
13. Navigate to the Shot Mode Screen or Operator Mode Screen
001 Piston Shaft 002 Locking Nut 003 Phase Adjustment Screw
Adjust Dispense Valve Snuff Back
1. Navigate to the Shot Mode Screen or Operator Mode Screen
Adjust Open Dispense Valve ODV Timing
Operator Mode Screen FIG. 8 Open Dispense Valve Position Calibration
1. Navigate to the Open Dispense Valve Position Calibration Screen
Pressure Relief Procedure
FIG. 9 Disabled Mode
2. Navigate to the Maintenance Mode Run Screen
Operation
3. Relieve pressure. See Pressure Relief Procedure, page
Shutdown
Maintenance
Clean the Pump Shafts
Disassemble and Clean the Dispense Head
Procedure
Install Upgrade Token
FIG. 10 Remove Access Panel
Troubleshooting
Problem
Solution
Cause
Problem
Solution
Cause
LCM Error Codes
Trigger
Code
Name
HydraCheck Kit Installation, 24W336
FIG. 11 HydraCheck Installation - Fixed Ratio Base
Install HydraCheck Shock
Prepare Machine for Kit Installation
Install Adjustment Screw/Cap
Adjust the Adjustment Screw/Cap
Adjust Shock Resistance
Prepare Machine for Operation
Air Cylinder Rebuild Instructions
Disassemble the Air Cylinder
Prepare Machine for Kit Installation
1. Relieve pressure. See Pressure Relief Procedure, page
Clean and Inspect the Parts
Re-Assemble the Air Cylinder
11. Finish removing the air cylinder
Prepare Machine for Operation
2. Relieve pressure. See Pressure Relief Procedure, page
Rear Pump Rebuild Instructions
Prepare Machine for Kit Installation
Assemble the Rear Pump Assembly
Prepare for Operation
Clean and Inspect the Parts
8. Disconnect the pump shaft from the drive block
Piston/Cylinder Replacement Kit Installation
Install Cylinder
Disassemble Cylinder
Prepare Machine for Kit Installation
Check Valve Rebuild Kit Installation
FIG. 13 Check Valve Rebuild Kit Prepare Machine for Kit Installation
1. Relieve pressure. See Pressure Relief Procedure, page
Parts
Fixed Ratio Base
Parts
334135B
assembly
24V935, PUMP
24V936, PUMP
assembly
Pump Sub-Assembly, 24S053
Check Valve, Assembly LC0093
Included in kit LC0094
F IG
Part
Fixed Ratio Drive Block Assembly, LC0107
Part
Description
Quantity
Air Cylinder, 24V933 and
24V933, MOTOR
24V934, MOTOR
† Available in kit LC0092
Fixed Ratio Frame Sub-Assembly, LC0290
Part
Description
Quantity
UHMW Piston, Ceramic Metering Tube Assemblies
For piston sizes 101-159cc Washer not used
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
For piston sizes 647-960cc 15M101
Schematics
Electrical Schematics
FIG. 21 Electrical Schematic
Schematics
FIG. 22 Electrical Schematic
Schematics
334135B
Pneumatic Schematic
FIG. 23 Pneumatic Schematic
DB25 Pin Function
DB25 Pin
Schematics
334135B
Power On
Shot Mode Designa
Operator Mode Des
Mode Select Desig
Phasing Shot Adjust
Position Adjust
Adjust
Amount Adjust
Operator Mode Screen
Disable Mode Screen
Shot Mode Screen
Mode Selection Programming Screen
Maintenance Mode Run Screen
Shot Amount or Stroke % Adjust Screen
Error Code Acknowledgement Screen
Run Screen while Dispensing
Appendix C - LCM Setup Screen Overview
Password Entry Screen
Setup Screen Password Set/Clear Screen
Open Dispense Valve Position Calibration
Nylon and UHMW Piston Replacement Kits
Kits
Piston Sizes
LCF - Piston Size mm2
Recommended Spare Parts
PR70E
MD2 Valve
Part
Dimensions
Dimensions
15.5 in 40 cm 9.0 in 23 cm 25.1 in. 65 cm 27.9 in. 71 cm
334135B
Dimensions
334135B
Technical Data
Maximum Operating Temperature
Weight
Sound power measured per ISO-9614-2
Graco Standard Warranty
Graco Information