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Graco 334135B Piston Package, Nylon Piston, Stainless Steel Metering Tube Assemblies

Models: 334135B

1 70

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Recommended Parts

Piston Package

606

1 601

606

605

603	ti12438a

602

604

1 Arrow on cylinder must point to the o-ring (606) on the right.

Nylon Piston, Stainless Steel Metering Tube Assemblies

		Reference Number and Description

	601	602	603†	604	605	606

Piston	Tube,	Nylon		Ring, support,
Package	pump	Piston	Washer	piston	Screw	O-ring

LC1080	LCC080	LCB080	15M089
LC1100	LCC100	LCB100	15M089
LC1100	LCC100	LCB100
LC1120	LCC120	LCB120
LC1140	LCC140	LCB140
LC1160	LCC160	LCB160
LC1180	LCC180	LCB180
LC1200	LCC200	LCB200
LC1220	LCC220	LCB220	15M099	15K887
LC1240	LCC240	LCB240		15K887
LC1240	LCC240	LCB240
LC1260	LCC260	LCB260
LC1280	LCC280	LCB280
LC1300	LCC300	LCB300
LC1320	LCC320	LCB320			120933	120874
LC1360	LCC360	LCB360
LC1400	LCC400	LCB400
LC1440	LCC440	LCB440	15M100	15K888
LC1480	LCC480	LCB480	15M100	15K888
LC1480	LCC480	LCB480
LC1520	LCC520	LCB520
LC1560	LCC560	LCB560
LC1600	LCC600	LCB600
LC1640	LCC640	LCB640
LC1720	LCC720	LCB720
LC1800	LCC800	LCB800	15M101	15K890
LC1880	LCC880	LCB880	15M101
LC1880	LCC880	LCB880
LC1960	LCC960	LCB960
Quantity	1	1	1	1	1	2

334135B

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Graco 334135B Piston Package, Nylon Piston, Stainless Steel Metering Tube Assemblies, Recommended Parts

Contents

Important Safety Instructions Not approved for use in explosive atmospheres or hazardous locationsPR70e InstructionsContents SchematicsAppendix C - LCM Setup Screen Overview DimensionsModels Related ManualsSystem Air MotorWarnings ELECTRIC SHOCK HAZARDSKIN INJECTION HAZARD TOXIC FLUID OR FUMES HAZARDMOVING PARTS HAZARD FIRE AND EXPLOSION HAZARDEQUIPMENT MISUSE HAZARD F IG. 1 Machine Component IdentificationMachine Local Control Module LCM FIG. 2 LCM KeyComponent Identification Flash Once with Pause - System is inactiveScreen Overview and Appendix C - LCM Setup Splash Screen Disable Mode ScreenShot Mode Screen Maintenance ModeComponent Identification 334135BAssembly LC0120 Shown VALVE, assembly, 101, gun, electricassembly LC0122 only VALVE, assembly, 11, gun, electricAssembly LC0121 Shown Lever Actuated MD2 Valves, LC0121 and LC0123Quantity PartAssembly LC0061 Shown MixersRecommended Parts 334135BReference Number and Description 13011302 1303Applicator Mounting LC0292, BRACKETLC0293, BRACKET mounting, valve, HMIHigh Temperature Grease Footswitch Air Filter and Ball Valve, 24R707Part Description8 Liter, Twin Polyethylene Tanks and Lids, 24W415 Tanks1 1/2 in. NPT Flanges, 24W417 24W415 24W41624W417 Not ShownAssembly LC0801 Shown Hose PackagesUnheated, Non-Recirculating Hose LC0801Recommended Parts 334135BRecommended Parts Piston PackageNylon Piston, Stainless Steel Metering Tube Assemblies UHMW Piston, Stainless Steel Metering Tube Assemblies For piston sizes 80-100cc 15M089For piston sizes 101-159cc Washer not used For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100Power Factor Pump Tube Combination InformationPump Tube Combination Information Large PistonInstallation Machine InstallationGrounding General Grounding GuidelinesInstall Pump Tubes Install the Chemical HosesInstall the Hydracheck Kit Perform HydraCheck Kit Installation, 24W336 starting on pageConnect the Footswitch or External Device Connect Pressurized Air InputGround System Electrical RequirementsSetup Piston Position CalibrationFIG. 4 Position Calibration Screen Prepare Machine for Calibrationa. Perform Pressure Relief Procedure on page 21. Navigate to the Shot Mode Screen or Operator Mode ScreenEngaged Piston Position Manually Move the Piston Drive BlockFIG. 5 Prime Dispense Head 7. Navigate to the Shot Mode Screen or Operator Mode ScreenPrime the Dispense Head Phasing Adjustment Adjust Dispense QuantityFIG. 6 Phasing Calibration Screen Prepare the MachineAdjust Phasing Exit Calibration Mode13. Navigate to the Shot Mode Screen or Operator Mode Screen 001 Piston Shaft 002 Locking Nut 003 Phase Adjustment ScrewAdjust Dispense Valve Snuff Back 1. Navigate to the Shot Mode Screen or Operator Mode Screen1. Navigate to the Open Dispense Valve Position Calibration Screen Adjust Open Dispense Valve ODV TimingOperator Mode Screen FIG. 8 Open Dispense Valve Position Calibration Pressure Relief Procedure FIG. 9 Disabled Mode2. Navigate to the Maintenance Mode Run Screen Operation3. Relieve pressure. See Pressure Relief Procedure, page ShutdownMaintenance Clean the Pump ShaftsDisassemble and Clean the Dispense Head ProcedureInstall Upgrade Token FIG. 10 Remove Access PanelTroubleshooting ProblemSolution CauseCause ProblemSolution LCM Error Codes TriggerCode NameHydraCheck Kit Installation, 24W336 FIG. 11 HydraCheck Installation - Fixed Ratio BaseInstall HydraCheck Shock Prepare Machine for Kit InstallationInstall Adjustment Screw/Cap Adjust the Adjustment Screw/CapAdjust Shock Resistance Prepare Machine for OperationAir Cylinder Rebuild Instructions Disassemble the Air CylinderPrepare Machine for Kit Installation 1. Relieve pressure. See Pressure Relief Procedure, pageClean and Inspect the Parts Re-Assemble the Air Cylinder11. Finish removing the air cylinder Prepare Machine for OperationPrepare Machine for Kit Installation 2. Relieve pressure. See Pressure Relief Procedure, pageRear Pump Rebuild Instructions Assemble the Rear Pump Assembly Prepare for OperationClean and Inspect the Parts 8. Disconnect the pump shaft from the drive blockPiston/Cylinder Replacement Kit Installation Install CylinderDisassemble Cylinder Prepare Machine for Kit Installation1. Relieve pressure. See Pressure Relief Procedure, page Check Valve Rebuild Kit InstallationFIG. 13 Check Valve Rebuild Kit Prepare Machine for Kit Installation Parts Fixed Ratio BaseParts 334135Bassembly 24V935, PUMP24V936, PUMP assemblyPump Sub-Assembly, 24S053 Check Valve, Assembly LC0093 Included in kit LC0094F IG PartFixed Ratio Drive Block Assembly, LC0107 PartDescription QuantityAir Cylinder, 24V933 and 24V933, MOTOR24V934, MOTOR † Available in kit LC0092Fixed Ratio Frame Sub-Assembly, LC0290 PartDescription QuantityUHMW Piston, Ceramic Metering Tube Assemblies For piston sizes 101-159cc Washer not usedFor piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100 For piston sizes 647-960cc 15M101Schematics Electrical SchematicsFIG. 21 Electrical Schematic Schematics334135B FIG. 22 Electrical SchematicSchematics Pneumatic Schematic FIG. 23 Pneumatic SchematicDB25 Pin Function DB25 PinSchematics 334135BPower On Shot Mode DesignaOperator Mode Des Mode Select DesigPhasing Shot Adjust Position AdjustAdjust Amount AdjustOperator Mode Screen Disable Mode ScreenShot Mode Screen Mode Selection Programming ScreenMaintenance Mode Run Screen Shot Amount or Stroke % Adjust ScreenError Code Acknowledgement Screen Run Screen while DispensingAppendix C - LCM Setup Screen Overview Password Entry ScreenSetup Screen Password Set/Clear Screen Open Dispense Valve Position CalibrationNylon and UHMW Piston Replacement Kits KitsPiston Sizes LCF - Piston Size mm2Recommended Spare Parts PR70EMD2 Valve PartDimensions Dimensions15.5 in 40 cm 9.0 in 23 cm 25.1 in. 65 cm 27.9 in. 71 cm 334135BDimensions 334135BTechnical Data Maximum Operating TemperatureWeight Sound power measured per ISO-9614-2Graco Standard Warranty Graco Information