Not approved for use in explosive atmospheres or hazardous locations
Important Safety Instructions
PR70e
Instructions
Schematics
Contents
Appendix C - LCM Setup Screen Overview
Dimensions
Related Manuals
Models
System
Air Motor
ELECTRIC SHOCK HAZARD
Warnings
SKIN INJECTION HAZARD
TOXIC FLUID OR FUMES HAZARD
MOVING PARTS HAZARD
FIRE AND EXPLOSION HAZARD
EQUIPMENT MISUSE HAZARD
F IG. 1 Machine
Component Identification
Machine
FIG. 2 LCM Key
Local Control Module LCM
Component Identification
Flash Once with Pause - System is inactive
Splash Screen Disable Mode Screen
Screen Overview and Appendix C - LCM Setup
Shot Mode Screen
Maintenance Mode
334135B
Component Identification
VALVE, assembly, 101, gun, electric
Assembly LC0120 Shown
assembly LC0122 only
VALVE, assembly, 11, gun, electric
Lever Actuated MD2 Valves, LC0121 and LC0123
Assembly LC0121 Shown
Quantity
Part
Mixers
Assembly LC0061 Shown
Recommended Parts
334135B
1301
Reference Number and Description
1302
1303
LC0292, BRACKET
Applicator Mounting
LC0293, BRACKET
mounting, valve, HMI
Air Filter and Ball Valve, 24R707
High Temperature Grease Footswitch
Part
Description
8 Liter, Twin Polyethylene Tanks and Lids, 24W415
Tanks
1 1/2 in. NPT Flanges, 24W417
24W416
24W415
24W417
Not Shown
Hose Packages
Assembly LC0801 Shown
Unheated, Non-Recirculating Hose
LC0801
334135B
Recommended Parts
Recommended Parts
Piston Package
Nylon Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 80-100cc 15M089
UHMW Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 101-159cc Washer not used
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
Pump Tube Combination Information
Power Factor
Pump Tube Combination Information
Large Piston
Machine Installation
Installation
Grounding
General Grounding Guidelines
Install the Chemical Hoses
Install Pump Tubes
Install the Hydracheck Kit
Perform HydraCheck Kit Installation, 24W336 starting on page
Connect Pressurized Air Input
Connect the Footswitch or External Device
Ground System
Electrical Requirements
Piston Position Calibration
Setup
FIG. 4 Position Calibration Screen
Prepare Machine for Calibration
21. Navigate to the Shot Mode Screen or Operator Mode Screen
a. Perform Pressure Relief Procedure on page
Engaged Piston Position
Manually Move the Piston Drive Block
FIG. 5 Prime Dispense Head
7. Navigate to the Shot Mode Screen or Operator Mode Screen
Prime the Dispense Head
Adjust Dispense Quantity
Phasing Adjustment
FIG. 6 Phasing Calibration Screen
Prepare the Machine
Exit Calibration Mode
Adjust Phasing
13. Navigate to the Shot Mode Screen or Operator Mode Screen
001 Piston Shaft 002 Locking Nut 003 Phase Adjustment Screw
1. Navigate to the Shot Mode Screen or Operator Mode Screen
Adjust Dispense Valve Snuff Back
1. Navigate to the Open Dispense Valve Position Calibration Screen
Adjust Open Dispense Valve ODV Timing
Operator Mode Screen FIG. 8 Open Dispense Valve Position Calibration
FIG. 9 Disabled Mode
Pressure Relief Procedure
2. Navigate to the Maintenance Mode Run Screen
Operation
Shutdown
3. Relieve pressure. See Pressure Relief Procedure, page
Clean the Pump Shafts
Maintenance
Disassemble and Clean the Dispense Head
Procedure
FIG. 10 Remove Access Panel
Install Upgrade Token
Problem
Troubleshooting
Solution
Cause
Cause
Problem
Solution
Trigger
LCM Error Codes
Code
Name
FIG. 11 HydraCheck Installation - Fixed Ratio Base
HydraCheck Kit Installation, 24W336
Install HydraCheck Shock
Prepare Machine for Kit Installation
Adjust the Adjustment Screw/Cap
Install Adjustment Screw/Cap
Adjust Shock Resistance
Prepare Machine for Operation
Disassemble the Air Cylinder
Air Cylinder Rebuild Instructions
Prepare Machine for Kit Installation
1. Relieve pressure. See Pressure Relief Procedure, page
Re-Assemble the Air Cylinder
Clean and Inspect the Parts
11. Finish removing the air cylinder
Prepare Machine for Operation
Prepare Machine for Kit Installation
2. Relieve pressure. See Pressure Relief Procedure, page
Rear Pump Rebuild Instructions
Prepare for Operation
Assemble the Rear Pump Assembly
Clean and Inspect the Parts
8. Disconnect the pump shaft from the drive block
Install Cylinder
Piston/Cylinder Replacement Kit Installation
Disassemble Cylinder
Prepare Machine for Kit Installation
1. Relieve pressure. See Pressure Relief Procedure, page
Check Valve Rebuild Kit Installation
FIG. 13 Check Valve Rebuild Kit Prepare Machine for Kit Installation
Fixed Ratio Base
Parts
Parts
334135B
24V935, PUMP
assembly
24V936, PUMP
assembly
Pump Sub-Assembly, 24S053
Included in kit LC0094
Check Valve, Assembly LC0093
F IG
Part
Part
Fixed Ratio Drive Block Assembly, LC0107
Description
Quantity
24V933, MOTOR
Air Cylinder, 24V933 and
24V934, MOTOR
† Available in kit LC0092
Part
Fixed Ratio Frame Sub-Assembly, LC0290
Description
Quantity
For piston sizes 101-159cc Washer not used
UHMW Piston, Ceramic Metering Tube Assemblies
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
For piston sizes 647-960cc 15M101
Electrical Schematics
Schematics
FIG. 21 Electrical Schematic
Schematics
334135B
FIG. 22 Electrical Schematic
Schematics
FIG. 23 Pneumatic Schematic
Pneumatic Schematic
DB25 Pin Function
DB25 Pin
334135B
Schematics
Shot Mode Designa
Power On
Operator Mode Des
Mode Select Desig
Position Adjust
Phasing Shot Adjust
Adjust
Amount Adjust
Disable Mode Screen
Operator Mode Screen
Shot Mode Screen
Mode Selection Programming Screen
Shot Amount or Stroke % Adjust Screen
Maintenance Mode Run Screen
Error Code Acknowledgement Screen
Run Screen while Dispensing
Password Entry Screen
Appendix C - LCM Setup Screen Overview
Setup Screen Password Set/Clear Screen
Open Dispense Valve Position Calibration
Kits
Nylon and UHMW Piston Replacement Kits
Piston Sizes
LCF - Piston Size mm2
PR70E
Recommended Spare Parts
MD2 Valve
Part
Dimensions
Dimensions
15.5 in 40 cm 9.0 in 23 cm 25.1 in. 65 cm 27.9 in. 71 cm
334135B
334135B
Dimensions
Maximum Operating Temperature
Technical Data
Weight
Sound power measured per ISO-9614-2
Graco Information
Graco Standard Warranty