PR70e
Important Safety Instructions
Not approved for use in explosive atmospheres or hazardous locations
Instructions
Appendix C - LCM Setup Screen Overview
Contents
Schematics
Dimensions
System
Models
Related Manuals
Air Motor
SKIN INJECTION HAZARD
Warnings
ELECTRIC SHOCK HAZARD
TOXIC FLUID OR FUMES HAZARD
MOVING PARTS HAZARD
FIRE AND EXPLOSION HAZARD
EQUIPMENT MISUSE HAZARD
F IG. 1 Machine
Component Identification
Machine
Component Identification
Local Control Module LCM
FIG. 2 LCM Key
Flash Once with Pause - System is inactive
Shot Mode Screen
Screen Overview and Appendix C - LCM Setup
Splash Screen Disable Mode Screen
Maintenance Mode
Component Identification
334135B
assembly LC0122 only
Assembly LC0120 Shown
VALVE, assembly, 101, gun, electric
VALVE, assembly, 11, gun, electric
Quantity
Assembly LC0121 Shown
Lever Actuated MD2 Valves, LC0121 and LC0123
Part
Recommended Parts
Assembly LC0061 Shown
Mixers
334135B
1302
Reference Number and Description
1301
1303
LC0293, BRACKET
Applicator Mounting
LC0292, BRACKET
mounting, valve, HMI
Part
High Temperature Grease Footswitch
Air Filter and Ball Valve, 24R707
Description
8 Liter, Twin Polyethylene Tanks and Lids, 24W415
Tanks
1 1/2 in. NPT Flanges, 24W417
24W417
24W415
24W416
Not Shown
Unheated, Non-Recirculating Hose
Assembly LC0801 Shown
Hose Packages
LC0801
Recommended Parts
334135B
Recommended Parts
Piston Package
Nylon Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 101-159cc Washer not used
UHMW Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 80-100cc 15M089
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
Pump Tube Combination Information
Power Factor
Pump Tube Combination Information
Large Piston
Grounding
Installation
Machine Installation
General Grounding Guidelines
Install the Hydracheck Kit
Install Pump Tubes
Install the Chemical Hoses
Perform HydraCheck Kit Installation, 24W336 starting on page
Ground System
Connect the Footswitch or External Device
Connect Pressurized Air Input
Electrical Requirements
FIG. 4 Position Calibration Screen
Setup
Piston Position Calibration
Prepare Machine for Calibration
Engaged Piston Position
a. Perform Pressure Relief Procedure on page
21. Navigate to the Shot Mode Screen or Operator Mode Screen
Manually Move the Piston Drive Block
FIG. 5 Prime Dispense Head
7. Navigate to the Shot Mode Screen or Operator Mode Screen
Prime the Dispense Head
FIG. 6 Phasing Calibration Screen
Phasing Adjustment
Adjust Dispense Quantity
Prepare the Machine
13. Navigate to the Shot Mode Screen or Operator Mode Screen
Adjust Phasing
Exit Calibration Mode
001 Piston Shaft 002 Locking Nut 003 Phase Adjustment Screw
Adjust Dispense Valve Snuff Back
1. Navigate to the Shot Mode Screen or Operator Mode Screen
1. Navigate to the Open Dispense Valve Position Calibration Screen
Adjust Open Dispense Valve ODV Timing
Operator Mode Screen FIG. 8 Open Dispense Valve Position Calibration
2. Navigate to the Maintenance Mode Run Screen
Pressure Relief Procedure
FIG. 9 Disabled Mode
Operation
3. Relieve pressure. See Pressure Relief Procedure, page
Shutdown
Disassemble and Clean the Dispense Head
Maintenance
Clean the Pump Shafts
Procedure
Install Upgrade Token
FIG. 10 Remove Access Panel
Solution
Troubleshooting
Problem
Cause
Cause
Problem
Solution
Code
LCM Error Codes
Trigger
Name
Install HydraCheck Shock
HydraCheck Kit Installation, 24W336
FIG. 11 HydraCheck Installation - Fixed Ratio Base
Prepare Machine for Kit Installation
Adjust Shock Resistance
Install Adjustment Screw/Cap
Adjust the Adjustment Screw/Cap
Prepare Machine for Operation
Prepare Machine for Kit Installation
Air Cylinder Rebuild Instructions
Disassemble the Air Cylinder
1. Relieve pressure. See Pressure Relief Procedure, page
11. Finish removing the air cylinder
Clean and Inspect the Parts
Re-Assemble the Air Cylinder
Prepare Machine for Operation
Prepare Machine for Kit Installation
2. Relieve pressure. See Pressure Relief Procedure, page
Rear Pump Rebuild Instructions
Clean and Inspect the Parts
Assemble the Rear Pump Assembly
Prepare for Operation
8. Disconnect the pump shaft from the drive block
Disassemble Cylinder
Piston/Cylinder Replacement Kit Installation
Install Cylinder
Prepare Machine for Kit Installation
1. Relieve pressure. See Pressure Relief Procedure, page
Check Valve Rebuild Kit Installation
FIG. 13 Check Valve Rebuild Kit Prepare Machine for Kit Installation
Parts
Parts
Fixed Ratio Base
334135B
24V936, PUMP
assembly
24V935, PUMP
assembly
Pump Sub-Assembly, 24S053
F IG
Check Valve, Assembly LC0093
Included in kit LC0094
Part
Description
Fixed Ratio Drive Block Assembly, LC0107
Part
Quantity
24V934, MOTOR
Air Cylinder, 24V933 and
24V933, MOTOR
† Available in kit LC0092
Description
Fixed Ratio Frame Sub-Assembly, LC0290
Part
Quantity
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
UHMW Piston, Ceramic Metering Tube Assemblies
For piston sizes 101-159cc Washer not used
For piston sizes 647-960cc 15M101
FIG. 21 Electrical Schematic
Schematics
Electrical Schematics
Schematics
334135B
FIG. 22 Electrical Schematic
Schematics
DB25 Pin Function
Pneumatic Schematic
FIG. 23 Pneumatic Schematic
DB25 Pin
Schematics
334135B
Operator Mode Des
Power On
Shot Mode Designa
Mode Select Desig
Adjust
Phasing Shot Adjust
Position Adjust
Amount Adjust
Shot Mode Screen
Operator Mode Screen
Disable Mode Screen
Mode Selection Programming Screen
Error Code Acknowledgement Screen
Maintenance Mode Run Screen
Shot Amount or Stroke % Adjust Screen
Run Screen while Dispensing
Setup Screen Password Set/Clear Screen
Appendix C - LCM Setup Screen Overview
Password Entry Screen
Open Dispense Valve Position Calibration
Piston Sizes
Nylon and UHMW Piston Replacement Kits
Kits
LCF - Piston Size mm2
MD2 Valve
Recommended Spare Parts
PR70E
Part
15.5 in 40 cm 9.0 in 23 cm 25.1 in. 65 cm 27.9 in. 71 cm
Dimensions
Dimensions
334135B
Dimensions
334135B
Weight
Technical Data
Maximum Operating Temperature
Sound power measured per ISO-9614-2
Graco Standard Warranty
Graco Information