Instructions
Important Safety Instructions
Not approved for use in explosive atmospheres or hazardous locations
PR70e
Dimensions
Contents
Schematics
Appendix C - LCM Setup Screen Overview
Air Motor
Models
Related Manuals
System
TOXIC FLUID OR FUMES HAZARD
Warnings
ELECTRIC SHOCK HAZARD
SKIN INJECTION HAZARD
MOVING PARTS HAZARD
FIRE AND EXPLOSION HAZARD
EQUIPMENT MISUSE HAZARD
F IG. 1 Machine
Component Identification
Machine
Flash Once with Pause - System is inactive
Local Control Module LCM
FIG. 2 LCM Key
Component Identification
Maintenance Mode
Screen Overview and Appendix C - LCM Setup
Splash Screen Disable Mode Screen
Shot Mode Screen
334135B
Component Identification
VALVE, assembly, 11, gun, electric
Assembly LC0120 Shown
VALVE, assembly, 101, gun, electric
assembly LC0122 only
Part
Assembly LC0121 Shown
Lever Actuated MD2 Valves, LC0121 and LC0123
Quantity
334135B
Assembly LC0061 Shown
Mixers
Recommended Parts
1303
Reference Number and Description
1301
1302
mounting, valve, HMI
Applicator Mounting
LC0292, BRACKET
LC0293, BRACKET
Description
High Temperature Grease Footswitch
Air Filter and Ball Valve, 24R707
Part
8 Liter, Twin Polyethylene Tanks and Lids, 24W415
Tanks
1 1/2 in. NPT Flanges, 24W417
Not Shown
24W415
24W416
24W417
LC0801
Assembly LC0801 Shown
Hose Packages
Unheated, Non-Recirculating Hose
334135B
Recommended Parts
Recommended Parts
Piston Package
Nylon Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
UHMW Piston, Stainless Steel Metering Tube Assemblies
For piston sizes 80-100cc 15M089
For piston sizes 101-159cc Washer not used
Large Piston
Power Factor
Pump Tube Combination Information
Pump Tube Combination Information
General Grounding Guidelines
Installation
Machine Installation
Grounding
Perform HydraCheck Kit Installation, 24W336 starting on page
Install Pump Tubes
Install the Chemical Hoses
Install the Hydracheck Kit
Electrical Requirements
Connect the Footswitch or External Device
Connect Pressurized Air Input
Ground System
Prepare Machine for Calibration
Setup
Piston Position Calibration
FIG. 4 Position Calibration Screen
Manually Move the Piston Drive Block
a. Perform Pressure Relief Procedure on page
21. Navigate to the Shot Mode Screen or Operator Mode Screen
Engaged Piston Position
FIG. 5 Prime Dispense Head
7. Navigate to the Shot Mode Screen or Operator Mode Screen
Prime the Dispense Head
Prepare the Machine
Phasing Adjustment
Adjust Dispense Quantity
FIG. 6 Phasing Calibration Screen
001 Piston Shaft 002 Locking Nut 003 Phase Adjustment Screw
Adjust Phasing
Exit Calibration Mode
13. Navigate to the Shot Mode Screen or Operator Mode Screen
1. Navigate to the Shot Mode Screen or Operator Mode Screen
Adjust Dispense Valve Snuff Back
1. Navigate to the Open Dispense Valve Position Calibration Screen
Adjust Open Dispense Valve ODV Timing
Operator Mode Screen FIG. 8 Open Dispense Valve Position Calibration
Operation
Pressure Relief Procedure
FIG. 9 Disabled Mode
2. Navigate to the Maintenance Mode Run Screen
Shutdown
3. Relieve pressure. See Pressure Relief Procedure, page
Procedure
Maintenance
Clean the Pump Shafts
Disassemble and Clean the Dispense Head
FIG. 10 Remove Access Panel
Install Upgrade Token
Cause
Troubleshooting
Problem
Solution
Cause
Problem
Solution
Name
LCM Error Codes
Trigger
Code
Prepare Machine for Kit Installation
HydraCheck Kit Installation, 24W336
FIG. 11 HydraCheck Installation - Fixed Ratio Base
Install HydraCheck Shock
Prepare Machine for Operation
Install Adjustment Screw/Cap
Adjust the Adjustment Screw/Cap
Adjust Shock Resistance
1. Relieve pressure. See Pressure Relief Procedure, page
Air Cylinder Rebuild Instructions
Disassemble the Air Cylinder
Prepare Machine for Kit Installation
Prepare Machine for Operation
Clean and Inspect the Parts
Re-Assemble the Air Cylinder
11. Finish removing the air cylinder
Prepare Machine for Kit Installation
2. Relieve pressure. See Pressure Relief Procedure, page
Rear Pump Rebuild Instructions
8. Disconnect the pump shaft from the drive block
Assemble the Rear Pump Assembly
Prepare for Operation
Clean and Inspect the Parts
Prepare Machine for Kit Installation
Piston/Cylinder Replacement Kit Installation
Install Cylinder
Disassemble Cylinder
1. Relieve pressure. See Pressure Relief Procedure, page
Check Valve Rebuild Kit Installation
FIG. 13 Check Valve Rebuild Kit Prepare Machine for Kit Installation
334135B
Parts
Fixed Ratio Base
Parts
assembly
assembly
24V935, PUMP
24V936, PUMP
Pump Sub-Assembly, 24S053
Part
Check Valve, Assembly LC0093
Included in kit LC0094
F IG
Quantity
Fixed Ratio Drive Block Assembly, LC0107
Part
Description
† Available in kit LC0092
Air Cylinder, 24V933 and
24V933, MOTOR
24V934, MOTOR
Quantity
Fixed Ratio Frame Sub-Assembly, LC0290
Part
Description
For piston sizes 647-960cc 15M101
UHMW Piston, Ceramic Metering Tube Assemblies
For piston sizes 101-159cc Washer not used
For piston sizes 160-285cc 15M099 For piston sizes 286-646cc 15M100
Schematics
Schematics
Electrical Schematics
FIG. 21 Electrical Schematic
334135B
FIG. 22 Electrical Schematic
Schematics
DB25 Pin
Pneumatic Schematic
FIG. 23 Pneumatic Schematic
DB25 Pin Function
334135B
Schematics
Mode Select Desig
Power On
Shot Mode Designa
Operator Mode Des
Amount Adjust
Phasing Shot Adjust
Position Adjust
Adjust
Mode Selection Programming Screen
Operator Mode Screen
Disable Mode Screen
Shot Mode Screen
Run Screen while Dispensing
Maintenance Mode Run Screen
Shot Amount or Stroke % Adjust Screen
Error Code Acknowledgement Screen
Open Dispense Valve Position Calibration
Appendix C - LCM Setup Screen Overview
Password Entry Screen
Setup Screen Password Set/Clear Screen
LCF - Piston Size mm2
Nylon and UHMW Piston Replacement Kits
Kits
Piston Sizes
Part
Recommended Spare Parts
PR70E
MD2 Valve
334135B
Dimensions
Dimensions
15.5 in 40 cm 9.0 in 23 cm 25.1 in. 65 cm 27.9 in. 71 cm
334135B
Dimensions
Sound power measured per ISO-9614-2
Technical Data
Maximum Operating Temperature
Weight
Graco Information
Graco Standard Warranty