Important Safety Instructions
Instructions
 Contents
 Smart Display Standard Display
II 2 G
 FIRE, EXPLOSION, and Electric Shock Hazard
 Skin Injection Hazard
 Equipment Misuse Hazard
 Gun Overview
How the Electrostatic AA Spray Gun Works
 Description Purpose
Chart, page 62, for avail
Setup Checklist,
See Spray Tip Selection
 Operating Mode Bar Graph
Smart Guns
 Error Display
 Key for Figs Description Purpose
 Description Purpose
 Diagnostic Mode
 Alternator Speed Hertz Screen
 Installation
Ventilate the Spray Booth
 Air Supply Line
Fluid Supply Line
Hose
 Typical Installation Key Description
NON-HAZARDOUS Area
 Gun Setup
Gun Setup Checklist
 Gun Setup
 LED Indicator Colors Description
Pressure Drop
 Grounding
 Key to Figs
 Ground the Operator
 Ground the Gun
 Check Gun Electrical Grounding
 Check Fluid Viscosity
Flush Before Using Equipment
Check Fluid Resistivity
Fluid Resistivity Levels Megohms-cm
 Startup
Pressure Relief Procedure
Operation
Shutdown
 Maintenance
Flushing
 Clean the Gun Daily
 Maintenance
 Daily System Care
Check Gun Electrical Grounding,
 Electrical Tests
Test Gun Resistance
 Test Power Supply Resistance
Alternator Removal and Replacement,
 Test Gun Barrel Resistance
 Problem Cause Solution
Troubleshooting
Spray Pattern Troubleshooting
Clean the Gun Daily,
 Gun Operation Troubleshooting
 Replacement, page 45
Replacement,
Power Supply Removal
Test Gun Resistance,
 See Clean the Gun Daily,
Replacement, page 52
 Prepare the Gun for Service
Repair
 Air Cap, Spray Tip, and Fluid Seat Housing Replacement
See Prepare the Gun for Service,
 Electrode Replacement
See Test Gun Resistance,
 Fluid Filter Replacement
Fluid Tube Removal and Replacement
 Gun Barrel Installation
Gun Barrel Removal
 Fluid Needle Replacement
Remove Cap and Springs
 Power Supply Removal and Replacement
See Prepare the Gun for Service, See Gun Barrel Removal,
 Alternator Removal and Replacement
 Alternator
 Fan Air Adjustment Valve Repair
Fan Air Adjustment Valve
 Atomizing Air Adjustment Valve Repair
 ES On-Off Valve Repair
 See Gun Barrel Installation,
Air Valve Repair
 Smart Module Replacement
Smart Module
 Air Swivel and Exhaust Valve Replacement
Air Inlet Fitting and Air Exhaust Valve
 Standard Air-Assisted Spray Gun Assembly
Parts
 Description Qty
 Smart Air-Assisted Spray Gun Assembly
 See Smart Module Assembly
 Alternator Assembly
Part No N664 Alternator Assembly
 ES On-Off Valve Assembly
Part No N632 ES On-Off Valve Assembly
 Fan Air Valve Assembly
Part No N634 Fan Air Valve Assembly
 Air Cap Assembly Smart Module Assembly
 Spray Tip Selection Chart
AEM Fine Finish Spray Tips
 Oz/min l/min
AEF Fine Finish Pre-Orifice Spray Tips
Orifice Fluid Output
41 bar MPa Bar Spray Tip
 System Accessories
Repair Kits, Related Manuals, and Accessories
Gun Accessories
Test Equipment
 Operator Accessories
Hoses
 Dimensions
Gun Model In. mm Weight, oz g
 Technical Data
 Graco Pro Xp Warranty
Graco Information